JLG 2632ES Operator Manual User Manual
Page 7
TABLE OF CONTENTS
3121682
2032ES/2632ES
7
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES) ............................................................................................ 12
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES) ........................................................................................ 14
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION ........................................................................................................... 16
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY ............................................................................................................................ 18
FIGURE 1-5. HUB ASSEMBLY - REAR ......................................................................................................................................... 22
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY ............................................................................................................................... 24
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL ............................................................................................. 26
FIGURE 1-8. PROTECTION INSTALLATION - UL ........................................................................................................................ 28
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA &
JAPANESE & UL SPECS) .............................................................................................................................................................. 30
FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA
SPECS) .......................................................................................................................................................................................... 32
FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q CHARGER (ANSI, ANSI
EXPORT, CSA & CE SPECS) ........................................................................................................................................................ 34
FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE PERFORMANCE
CHARGER (ANSI & CSA SPECS) ................................................................................................................................................. 36
FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC) ...................... 38
FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)............................................... 40
FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q ...................................................................................................... 42
FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE ............................................................................ 44
FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL) ..................................................................................... 46
FIGURE 1-18. LADDER INSTALLATION - 2032ES ....................................................................................................................... 48
FIGURE 1-19. LADDER INSTALLATION - 2632ES ....................................................................................................................... 50
FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES) ..................................... 54
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES) .................................. 56
FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (USA BUILT
MACHINES) ................................................................................................................................................................................... 58
FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (CHINA BUILT
MACHINES) ................................................................................................................................................................................... 60
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT MACHINES) ......................... 62
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT MACHINES) ..................... 64
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES) ......................................................... 66
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES) ..................................................... 68
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT MACHINES) ................... 70
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT MACHINES) ............. 72
FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES) ........................................ 74
FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES) .................................... 76
FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS) ................. 78
FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS) ........... 80
FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS) .................... 82
FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS) ..................................... 84
FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS) ................................ 86
FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS) ......................................... 88
FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS) ..................................... 90
FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS) .............................. 92
FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS) ....................................... 94
FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL ................................................................................................................ 96
FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL ......................................................................................................................... 98
FIGURE 2-24. BATTERY COVER ASSEMBLY - NON-LOCKING ............................................................................................... 100
FIGURE 2-25. BATTERY COVER ASSEMBLY - LOCKING ........................................................................................................ 102
FIGURE 2-26. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION ............. 104
FIGURE 2-27. BRAKE CABLE INSTALLATION (OPTIONAL) ..................................................................................................... 106
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. 110
FIGURE 3-2. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) .................. 112
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... 114
FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)............... 116
FIGURE 3-5. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 118
FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) ..... 120