JLG M4069 Parts Manual User Manual
JLG Special machinery
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This manual is related to the following products:
Table of contents
Document Outline
- SECTION 1 - FRAME
- FIGURE 1-1. REAR AXLE INSTALLATION - FIXED
- FIGURE 1-2. REAR AXLE INSTALLATION - OSCILLATING
- FIGURE 1-3. OSCILLATING AXLE VALVE ASSEMBLY
- FIGURE 1-4. STEERING INSTALLATION - 2WD
- FIGURE 1-5. STEERING INSTALLATION - 4WD
- FIGURE 1-6. STEERING AND FRONT DRIVE INSTALLATION - 4WD
- FIGURE 1-7. WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD REAR
- FIGURE 1-8. HUB ASSEMBLY
- FIGURE 1-9. DRIVE HUB ASSEMBLY - 2WD/4WD REAR
- FIGURE 1-10. DRIVE BRAKE ASSEMBLY - 2WD/4WD REAR
- FIGURE 1-11. DRIVE MOTOR ASSY - OPERATORS POSTION RH SIDE - 4WD FRONT
- FIGURE 1-12. DRIVE MOTOR ASSY - OPERATORS POSITION LH SIDE - 4WD FRONT
- FIGURE 1-13. DRIVE MOTOR ASSEMBLY - 2WD/4WD REAR
- FIGURE 1-14. DRIVE VALVE ASSEMBLY - 4WD ONLY
- FIGURE 1-15. FLOW DIVIDER VALVE ASSEMBLY - 4WD ONLY
- FIGURE 1-16. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 FOAM-FILLED
- FIGURE 1-17. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 NON-MARKING FOAM FILLED
- FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 27.2/10.5LL X 15 TURF FOAM-FILLED
- FIGURE 1-19. LEVELING JACKS INSTALLATION - OPTIONAL
- FIGURE 1-20. LEVELING JACK CONTROL VALVE ASSEMBLY
- FIGURE 1-21. BATTERY CHARGER INSTALLATION - 110V/60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA & JAPANESE SPECS)
- FIGURE 1-22. BATTERY CHARGER INSTALLATION - 110V/60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
- FIGURE 1-23. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA AND CE SPECS)
- FIGURE 1-24. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA AND CE SPECS)
- FIGURE 1-25. BATTERY CHARGER INSTALLATION - 250V/50HZ (3369LE AND 4069LE ANSI EXPORT AND AUSTRALIAN SPECS)
- FIGURE 1-26. BATTERY CHARGER INSTALLATION - 250V/50HZ (M3369 AND M4069 ANSI EXPORT AND AUSTRALIAN SPECS)
- FIGURE 1-27. BATTERY CHARGER ASSEMBLY
- FIGURE 1-28. BATTERY CHARGER DOOR ASSEMBLY - 3369LE AND 4069LE
- FIGURE 1-29. INVERTER INSTALLATION - OPTIONAL
- FIGURE 1-30. BEACON INSTALLATION
- FIGURE 1-31. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 ALL SPEC EXCEPT CE SPEC
- FIGURE 1-32. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 CE SPEC
- FIGURE 1-33. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 ALL SPECS EXCEPT CE SPEC
- FIGURE 1-34. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 CE SPECS
- FIGURE 1-35. LADDER INSTALLATION WITH LEVELING JACKS
- FIGURE 1-36. FRAME COVER INSTALLATION
- SECTION 2 - GROUND COMPONENTS
- FIGURE 2-1. MAIN CONTROL VALVE INSTALLATION
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
- FIGURE 2-3. HYDRAULIC COMPARTMENT INSTALLATION
- FIGURE 2-4. MOTOR ASSEMBLY
- FIGURE 2-5. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE & 4069LE WITHOUT LEVELING JACKS (ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-6. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITHOUT LEVELING JACKS (CE SPEC)
- FIGURE 2-7. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-8. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (CE SPEC)
- FIGURE 2-9. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-10. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - CE SPEC)
- FIGURE 2-11. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-12. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - CE SPEC)
- FIGURE 2-13. GROUND CONTROL BOX AND HORN INSTALLATIONS - M4069 (DRIVE AT FULL HEIGHT)
- FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - 3369LE/4069LE ALL SPECS EXCEPT CE SPEC
- FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - 3369LE/4069LE CE SPEC
- FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - M3369/M4069 ALL SPECS EXCEPT CE SPEC
- FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - M3369/M4069 CE SPECS
- FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY - M4069 DRIVE AT FULL HEIGHT
- FIGURE 2-19. BATTERY BOX INSTALLATION - 370A-H BATTERIES
- FIGURE 2-20. BATTERY BOX INSTALLATION - 390A-H AGM BATTERIES
- FIGURE 2-21. ALARM INSTALLATION
- FIGURE 2-22. ALARM INSTALLATION - MOTION
- FIGURE 2-23. COVERS INSTALLATION
- FIGURE 2-24. COVERS INSTALLATION
- FIGURE 2-25. TANK INSTALLATION - M3369/M4069
- SECTION 3 - ENGINE
- SECTION 4 - SCISSORS ARMS
- FIGURE 4-1. SCISSORS ARMS INSTALLATION WITHOUT LSS - 3369LE/M3369
- FIGURE 4-2. SCISSORS ARMS ASSEMBLY WITHOUT LSS - 3369LE/M3369
- FIGURE 4-3. SCISSORS ARMS INSTALLATION WITH LSS - 3369LE/M3369
- FIGURE 4-4. SCISSORS ARMS ASSEMBLY WITH LSS - 3369LE/M3369
- FIGURE 4-5. SCISSORS ARMS INSTALLATION WITHOUT LSS - 4069LE/M4069
- FIGURE 4-6. SCISSORS ARMS ASSEMBLY WITHOUT LSS - 4069LE/M4069
- FIGURE 4-7. SCISSORS ARMS INSTALLATION WITH LSS - 4069LE/M4069
- FIGURE 4-8. SCISSORS ARMS ASSEMBLY WITH LSS - 4069LE/M4069
- FIGURE 4-9. SCISSORS ARM GUARDS INSTALLATION (CE SPECS ONLY)
- SECTION 5 - PLATFORM
- FIGURE 5-1. PLATFORM INSTALLATION WITHOUT D-RINGS
- FIGURE 5-2. PLATFORM INSTALLATION WITH D-RINGS
- FIGURE 5-3. PLATFORM INSTALLATION WITHOUT D-RINGS AND WITH LSS
- FIGURE 5-4. PLATFORM INSTALLATION WITH D-RINGS AND WITH LSS
- FIGURE 5-5. HANDRAILS INSTALLATION WITH SELF-CLOSING GATE
- FIGURE 5-6. HANDRAILS INSTALLATION WITH CHAIN GATE
- FIGURE 5-7. PLATFORM EXTENSION INSTALLATION
- FIGURE 5-8. CONSOLE BOX ASSEMBLY - 3369LE/4069LE NO LEVELING
- FIGURE 5-9. CONSOLE BOX ASSEMBLY - 3369LE/4069LE WITH LEVELING JACKS
- FIGURE 5-10. CONSOLE BOX ASSEMBLY - M3369/M4069 2WD/NO LEVELING JACKS
- FIGURE 5-11. CONSOLE BOX ASSEMBLY - M3369/M4069 2WD WITH LEVELING JACKS
- FIGURE 5-12. CONSOLE BOX ASSEMBLY - M3369/M4069 4WD NO LEVELING JACKS
- FIGURE 5-13. CONSOLE BOX ASSEMBLY - M3369/M4069 4WD WITH LEVELING JACKS
- FIGURE 5-14. DRIVE/STEER CONTROLLER ASSEMBLY
- SECTION 6 - CYLINDER
- SECTION 7 - HYDRAULIC
- FIGURE 7-1. HYDRAULIC DIAGRAM - 4WD
- FIGURE 7-2. HYDRAULIC DIAGRAM - LEVELING JACKS (OPTIONAL)
- FIGURE 7-3. HYDRAULIC DIAGRAM - LIFT CYLINDER (3369LE/M3369 NO LSS)
- FIGURE 7-4. HYDRAULIC DIAGRAM - LIFT CYLINDER (3369LE/M3369 WITH LSS)
- FIGURE 7-5. HYDRAULIC DIAGRAM - LIFT CYLINDER (4069LE/M4069 WITHOUT LSS)
- FIGURE 7-6. HYDRAULIC DIAGRAM - LIFT CYLINDER (4069LE/M4069 WITH LSS)
- FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD - 3369LE/M3369 WITH FIXED AXLE
- FIGURE 7-8. HYDRAULIC DIAGRAM - STANDARD - 3369LE/M3369 WITH OSCILLATING AXLE
- FIGURE 7-9. HYDRAULIC DIAGRAM - STANDARD - 4069LE/M4069 WITH FIXED AXLE
- FIGURE 7-10. HYDRAULIC DIAGRAM - STANDARD - 4069LE/M4069 WITH OSCILLATING AXLE
- FIGURE 7-11. HYDRAULIC DIAGRAM LIST
- SECTION 8 - ELECTRICAL
- FIGURE 8-1. ELECTRICAL DIAGRAM LIST
- FIGURE 8-2. AC TO PLATFORM INSTALLATION - 110V GFI (3369LE/M3369)
- FIGURE 8-3. AC TO PLATFORM INSTALLATION - 110V GFI (4069LE/M4069)
- FIGURE 8-4. AC TO PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
- FIGURE 8-5. AC TO PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)
- FIGURE 8-6. AC TO PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)
- FIGURE 8-7. AC TO PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE SPEC ONLY)
- FIGURE 8-8. AC TO PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE SPEC ONLY)
- FIGURE 8-9. ALARM HARNESS
- FIGURE 8-10. BEACON LIGHT HARNESS
- FIGURE 8-11. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ONLY
- FIGURE 8-12. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ONLY
- FIGURE 8-13. CHARGER CORD PLUG INSTALLATION - CE SPEC (110V IEC YELLOW PLUG)
- FIGURE 8-14. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V IEC BLUE PLUG)
- FIGURE 8-15. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V AFSINT PLUG)
- FIGURE 8-16. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V CCE7 POST GROUND)
- FIGURE 8-17. CHARGER CORD PLUG INSTALLATION - CE SPEC (220V CEE7 SIDE GROUND)
- FIGURE 8-18. FRONT WHEEL ASSIST (4WD) HARNESS
- FIGURE 8-19. GENERATOR HARNESS (M3369/M4069 ONLY)
- FIGURE 8-20. GROUND CONTROL BOX HARNESS (3369LE/4069LE)
- FIGURE 8-21. GROUND CONTROL BOX HARNESS (M3369/M4069)
- FIGURE 8-22. GROUND CONTROL BOX HARNESS (M4069 DRIVE AT FULL HEIGHT)
- FIGURE 8-23. GROUND CONTROL BOX TO BULKHEAD HARNESS INSTALLATION - 3369LE/M3369
- FIGURE 8-24. GROUND CONTROL BOX TO BULKHEAD HARNESS INSTALLATION - 4069LE/M4069
- FIGURE 8-25. GROUND CONTROL BOX TO BULKHEAD HARNESS
- FIGURE 8-26. LEVELING JACK HARNESS
- FIGURE 8-27. LEVELING JACK N.C. HARNESS
- FIGURE 8-28. LEVELING JACK N.O. HARNESS
- FIGURE 8-29. LEVELING JACK VALVE HARNESS
- FIGURE 8-30. LIFT DOWN HARNESS - LOWER
- FIGURE 8-31. LIFT DOWN HARNESS - 3369LE/M3369 UPPER
- FIGURE 8-32. LIFT DOWN HARNESS - 4069LE/M4069 UPPER
- FIGURE 8-33. PLATFORM CABLE HARNESS - 3369LE/M3369
- FIGURE 8-34. PLATFORM CABLE HARNESS - 4069LE/M4069
- FIGURE 8-35. PLATFORM CONSOLE BOX HARNESS WITHOUT LEVELING JACKS
- FIGURE 8-36. PLATFORM CONSOLE BOX HARNESS WITH LEVELING JACKS
- FIGURE 8-37. RECEPTACLE BOX KIT - 110V GFI
- FIGURE 8-38. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
- FIGURE 8-39. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
- FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
- FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
- FIGURE 8-42. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
- FIGURE 8-43. VALVE HARNESS
- SECTION 9 - DECALS
- FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)
- FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN & CE SPECS (3369LE & 4069LE)
- FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN & CE SPECS (M3369 & M4069)
- FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH)
- FIGURE 9-5. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE)
- FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH)
- FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE ENGLISH JAPANESE)
- FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE ENGLISH/KOREAN)
- FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE ENGLISH/SPANISH)
- FIGURE 9-10. DECAL INSTALLATION - OPTIONS
- SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
- SECTION 11 - SPECIAL OPTIONS
- PART NUMBER INDEX