JLG M400 Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 7
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. STEERING INSTALLATION - E400AJP - M400AJP................................................................................................. 12
FIGURE 1-2. STEERING INSTALLATION - E400AN - E400AJPN - M400AJPN ........................................................................... 14
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - R.H. ......................................................................................................................... 16
FIGURE 1-4. HUB - SPINDLE ASSEMBLY - L.H. - E400AJP - M400AJP ..................................................................................... 18
FIGURE 1-5. HUB - SPINDLE ASSEMBLY - R.H. - E400AN - E400AJPN - M400AJPN ............................................................... 20
FIGURE 1-6. HUB - SPINDLE ASSEMBLY - L.H. - E400AN - E400AJPN - M400AJPN ................................................................ 22
FIGURE 1-7. WHEEL DRIVE - E400AN - E400AJP - E400AJPN .................................................................................................. 24
FIGURE 1-8. WHEEL DRIVE - E400AN - E400AJP - E400AJPN - UL LISTED ............................................................................. 28
FIGURE 1-9. WHEEL DRIVE - M400AJP - M400AJPN ................................................................................................................. 32
FIGURE 1-10. HUB - DRIVE ASSEMBLY ...................................................................................................................................... 36
FIGURE 1-11. DRIVE MOTOR ASSEMBLY .................................................................................................................................. 40
FIGURE 1-12. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC .......................................................................................................... 42
FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILL ........................................................................................................... 44
FIGURE 1-14. TIRE/WHEEL - SOLID NON-MARKING ................................................................................................................. 46
FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ............................................................................................ 48
FIGURE 1-16. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING ................................................................................ 50
FIGURE 1-17. TIRE/WHEEL - IN240/55-17.5 FOAM FILLNON MARKING ................................................................................... 52
FIGURE 1-18. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC TS ..................................................................................................... 54
FIGURE 1-19. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY ........................................................................... 56
FIGURE 1-20. MOTOR/PUMP/TANK - E400AN - E400AJP - E400AJPN ...................................................................................... 58
FIGURE 1-21. MOTOR/PUMP/TANK - M400AJP .......................................................................................................................... 60
FIGURE 1-22. MOTOR/PUMP/TANK - E400AN - E400AJP - E400AJPN - UL LISTED ................................................................ 62
FIGURE 1-23. MOTOR/PUMP/TANK - M400AJPN........................................................................................................................ 64
FIGURE 1-24. MOTOR/PUMP ASSEMBLY ................................................................................................................................... 66
FIGURE 1-25. HYDRAULIC TANK ASSEMBLY - E400AN - E400AJP - E400AJPN ..................................................................... 68
FIGURE 1-26. HYDRAULIC TANK ASSEMBLY - M400AJP - M400AJPN ..................................................................................... 70
FIGURE 1-27. VALVE INSTALLATION - FRAME MOUNTED - E400AN ....................................................................................... 72
FIGURE 1-28. VALVE INSTALLATION - FRAME MOUNTED - E400AJP - E400AJPN ................................................................. 74
FIGURE 1-29. VALVE INSTALLATION - FRAME MOUNTED - M400AJP - M400AJPN ............................................................... 76
FIGURE 1-30. AKE/STEER VALVE ASSEMBLY ........................................................................................................................... 78
FIGURE 1-31. BATTERY BOX INSTALLATION............................................................................................................................. 80
FIGURE 1-32. BATTERY BOX INSTALLATION - AGM BATTERIES ............................................................................................ 82
FIGURE 1-33. BATTERY BOX INSTALLATION - CE .................................................................................................................... 84
FIGURE 1-34. BATTERY CHARGER INSTALLATION - E400AN - E400AJP - E400AJPN ........................................................... 86
FIGURE 1-35. BATTERY CHARGER INSTALLATION - E00AJP - E400AJPN ............................................................................. 88
FIGURE 1-36. BATTERY CHARGER INSTALLATION - E400AN - E400AJP - E400AJPN ........................................................... 90
FIGURE 1-37. BATTERY CHARGER INSTALLATION - M400AJP................................................................................................ 92
FIGURE 1-38. BATTERY CHARGER INSTALLATION - M400AJP................................................................................................ 94
FIGURE 1-39. BATTERY CHARGER INSTALLATION - M400AJP................................................................................................ 96
FIGURE 1-40. BATTERY CHARGER INSTALLATION - M400AJPN ............................................................................................. 98
FIGURE 1-41. BATTERY CHARGER INSTALLATION - M400AJPN ........................................................................................... 100
FIGURE 1-42. BATTERY CHARGER INSTALLATION - M400AJPN ........................................................................................... 102
FIGURE 1-43. INVERTER INSTALLATION - E400AJP - M400AJP ............................................................................................. 104
FIGURE 1-44. INVERTER INSTALLATION - E400AN - E400AJPN - M400AJPN ....................................................................... 106
FIGURE 1-45. FRAME COVER INSTALLATION - E400AJP ....................................................................................................... 108
FIGURE 1-46. FRAME COVER INSTALLATION - M400AJP ....................................................................................................... 110
FIGURE 1-47. FRAME COVER INSTALLATION - E400AN - E400AJPN .................................................................................... 112
FIGURE 1-48. FRAME COVER INSTALLATION - M400AJPN .................................................................................................... 114
SECTION 2 - TURNTABLE .............................................................................................................................................................. 117
FIGURE 2-1. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AN .............................................................................. 118
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AJP - E400AJPN ........................................................ 120
FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M400AJP - M400AJPN ....................................................... 122
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY .................................................................................................................... 124
FIGURE 2-5. RELEVELING VALVE ASSEMBLY ......................................................................................................................... 128
FIGURE 2-6. JIB VLAVE ASSEMBLY .......................................................................................................................................... 130
FIGURE 2-7. MOTION ALARM INSTALLATION .......................................................................................................................... 132
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION .............................................................................. 134
FIGURE 2-9. SWING BEARING ASSEMBLY .............................................................................................................................. 136
FIGURE 2-10. SWING MOTOR ASSEMBLY ............................................................................................................................... 138
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL .................................................................................... 140
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ............................................................................................................... 142
FIGURE 2-13. FUEL TANK AND BATTERY INSTALLATION - M400AJP - M400AJPN .............................................................. 144