JLG M400 Parts Manual - Manual (Page 9)

TABLE OF CONTENTS
3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 9
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MID - E400AJP - E400AJPN - M400AJP - M400AJPN ........................................ 284
FIGURE 6-6. LIFT CYLINDER - UPPER - E400AN...................................................................................................................... 286
FIGURE 6-7. LIFT CYLINDER - UPPER - E400AJP - E400AJPN - M400AJP - M400AJPN ....................................................... 288
FIGURE 6-8. MASTER CYLINDER ASSEMBLY - E400AN ......................................................................................................... 290
FIGURE 6-9. MASTER CYLINDER ASSEMBLY - E400AJP - E400AJPN - M400AJP - M400AJPN .......................................... 292
FIGURE 6-10. PLATFORM LEVEL CYLINDER - E400AN ........................................................................................................... 294
FIGURE 6-11. PLATFORM LEVEL CYLINDER - JIB - E400AJP - E400AJPN - M400AJP - M400AJPN .................................... 296
FIGURE 6-12. JIB CYLINDER ASSEMBLY - E400AJP - E400AJPN - M400AJP - M400AJPN ................................................... 298
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - E400AN ................................................................................................ 300
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E400AJP - E400AJPN - M400AJP - M400AJPN .................................. 302
FIGURE 6-15. COUNTERBALANCE VALVE ASSEMBLY ........................................................................................................... 304
SECTION 7 - HYDRAULIC .............................................................................................................................................................. 307
FIGURE 7-1. HYDRAULIC DIAGRAM - E400AN ......................................................................................................................... 308
FIGURE 7-2. HYDRAULIC DIAGRAM - E400AJP - E400AJPN ................................................................................................... 312
FIGURE 7-3. HYDRAULIC DIAGRAM - M400AJP - M400AJPN .................................................................................................. 316
FIGURE 7-4. HYDRAULIC DIAGRAM LIST ................................................................................................................................. 320
SECTION 8 - ELECTRICAL ............................................................................................................................................................. 321
FIGURE 8-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 322
FIGURE 8-2. BATTERY CHARGER HARNESS .......................................................................................................................... 324
FIGURE 8-3. CONTACTOR CABLE KIT - E400AN - E400AJP - E400AJPN ............................................................................... 326
FIGURE 8-4. CONTACTOR CABLE KIT - E400AN - E400AJP - E400AJPN - UL LISTED .......................................................... 328
FIGURE 8-5. CONTACTOR CABLE KIT - M400AJP - M400AJPN .............................................................................................. 330
FIGURE 8-6. CONTACTOR PLATE ASSEMBLY AND HARNESSES ......................................................................................... 332
FIGURE 8-7. CONTACTOR PLATE ASSEMBLY AND HARNESSES - UL LISTED .................................................................... 334
FIGURE 8-8. STEER/BRAKE HARNESS - E400AN - E400AJP - E400AJPN ............................................................................. 336
FIGURE 8-9. MOTOR/STEER/BRAKE HARNESS - M400AJP - M400AJPN .............................................................................. 338
FIGURE 8-10. LED REMOTE HARNESS .................................................................................................................................... 340
FIGURE 8-11. BATTERY CHARGER COMPONENTS ................................................................................................................ 342
FIGURE 8-12. INVERTER HARNESS - SN 0300189901 THROUGH 0300193793 ..................................................................... 344
FIGURE 8-13. INVERTER HARNESS - SN 0300193794 TO PRESENT ..................................................................................... 346
FIGURE 8-14. DRIVE ORIENTATION HARNESS ....................................................................................................................... 348
FIGURE 8-15. GROUND CONTROL FUNCTION SWITCH HARNESS ASSEMBLY................................................................... 350
FIGURE 8-16. GROUND CONTROL VALVE HARNESS ASSEMBLY ......................................................................................... 352
FIGURE 8-17. TURNTABLE/FRAME HARNESS ASSEMBLY ..................................................................................................... 354
FIGURE 8-18. HORN/BEACON HARNESS ASSEMBLY ............................................................................................................. 356
FIGURE 8-19. POSI-TRACK MODULE CAN HARNESS ASSEMBLY ......................................................................................... 358
FIGURE 8-20. GROUND CONTROL CAN HARNESS ASSEMBLY............................................................................................. 360
FIGURE 8-21. GENERATOR HARNESS TO GROUND CONTROL BOX ................................................................................... 362
FIGURE 8-22. MAIN BOOM HARNESS ASSEMBLY................................................................................................................... 364
FIGURE 8-23. TOWER BOOM HARNESS ASSEMBLY .............................................................................................................. 366
FIGURE 8-24. BOOM LIMIT SWITCH HARNESS - LOWER ....................................................................................................... 368
FIGURE 8-25. BOOM LIMIT SWITCH HARNESS - UPPER ........................................................................................................ 370
FIGURE 8-26. JIB HARNESS - AJP MODELS ONLY .................................................................................................................. 372
FIGURE 8-27. INDICATOR LAMP HARNESS ASSEMBLY ......................................................................................................... 374
FIGURE 8-28. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY - E400AN ................................................................. 376
FIGURE 8-29. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY - E400AJP - E400AJPN - M400AJP - M400AJPN ... 378
FIGURE 8-30. PLATFORM CAN BUS HARNESS ASSEMBLY ................................................................................................... 380
FIGURE 8-31. ANALYZER HARNESS ASSEMBLY..................................................................................................................... 382
FIGURE 8-32. DRIVE ORIENTATION HARNESS ASSEMBLY ................................................................................................... 384
FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - 110V - ANSI SPEC ....................................................................... 386
FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY................................................................... 388
FIGURE 8-35. PLUG AND RECEPTACLE 220V INSTALLATION - ANSI SPEC ......................................................................... 390
FIGURE 8-36. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX - CE SPEC ................ 392
FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX - CE SPEC.................. 394
FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX - CE SPEC ... 396
FIGURE 8-39. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW - CE SPEC ...................................... 398
FIGURE 8-40. PLUG AND RECEPTACLE 220V INSTALLATION IEC 60309 BLUE - CE SPEC ................................................ 400
FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX - CE SPEC 402
FIGURE 8-42. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX - CE SPEC ... 404
FIGURE 8-43. LOWER BOOM 110V HARNESS ASSEMBLY ..................................................................................................... 406
FIGURE 8-44. LOWER BOOM 220V HARNESS ASSEMBLY W/BREAKER BOX - CE SPEC .................................................. 408
FIGURE 8-45. LOWER BOOM 220V HARNESS ASSEMBLY WITHOUT BREAKER BOX - CE SPEC ...................................... 410
FIGURE 8-46. MAIN BOOM 110V HARNESS ASSEMBLY ......................................................................................................... 412