Black & Decker 90554206 - Manual (Page 2)

CHART FOR MINIMUM WIRE SIZE (AWG)OF EXTENSION CORDS
NAMEPLATE RATING AMPS – 0 – 10.0
Total Extension Cord Length (ft) 25 50 75 100 125 150
Wire Gauge 18 18 16 16 14 14
9. Use only the supplied charger when charging your saw. The use of any other charger
could damage the battery or create a hazardous condition.
10. Use only one charger when charging.
11. Do not attempt to open the charger or the saw. There are no customer serviceable
parts inside. Return to any authorized Black & Decker service center.
12. DO NOT incinerate the saw or battery packs even if they are severely damaged or
completely worn out. The batteries can explode in a fire.
13. A small leakage of liquid from the battery cells may occur under extreme usage,
charging or temperature conditions. This does not indicate a failure. However, if the
outer seal is broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a
25-35% solution of potassium hydroxide.
IMPORTANT CHARGING NOTES
1. After normal usage, your power pack should be fully charged in 3 to 9 hours. If the
power pack is run-down completely, it may take up to 9 hours to become fully
charged. Your power pack was sent from the factory in an uncharged condition. Before
attempting to use it, it must be charged for at least 9 hours.
2. DO NOT charge the power pack in an air temperature below 40°F or above 105°F. This
is important and will prevent serious damage to the power pack. Longest life and best
performance can be obtained if power pack is charged when air temperature is about
75°F.
3. While charging, the charger may hum and become warm to touch. This is a normal
condition and does not indicate a problem.
4. If the power pack does not charge properly—(1) Check current at receptacle by plugging in
a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch
which turns power off when you turn out the lights. (3) Move charger and power pack
to a surrounding air temperature of 40°F to 105°F. (4) If the receptacle and temperature
are OK, and you do not get proper charging, take or send the power pack and charger
to your local Black & Decker service center. See Tools Electric in yellow pages.
5. The power pack should be recharged when it fails to produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE using saw with its power pack
in a depleted condition.
6. To prolong power pack life, avoid leaving the power pack on charge for extended
periods of time (over 30 days without use). Although overcharging is not a safety
concern, it can significantly reduce overall power pack life.
7. When the battery is inserted into the charger, the red “Charging Indicator” light will come
on indicating that there is contact between the battery and charger. The light will stay on
as long as the battery is in the charger and the charger is plugged into a working outlet.
It WILL NOT flash, go out or change to a different color when the charging cycle is complete.
8. The power pack will reach optimum performance after being cycled 5 times during
normal usage. There is no need to run the batteries down completely before recharging.
Normal usage is the best method of discharging and recharging the batteries.
OPERATION
CAUTION: Always wear eye protection while operating this power tool.
NOTE: Before cutting any type of material, be sure it is firmly anchored or clamped to
prevent slipping.
• Place blade and shoe lightly against work to be cut.
• Switch on saw motor and allow it to obtain maximum speed before applying pressure.
• Always hold saw firmly with both hands while cutting as shown in Figure 1. Whenever
possible, the saw shoe must be held firmly against the material being cut. This will
prevent the saw from jumping or vibrating and minimize blade breakage.
TRIGGER SWITCH (FIGURE 2)
Release lock-off by switching to the unlocked position shown in Fig. 2 from either side of
the saw. Pull the trigger switch to turn the motor ON. Releasing the trigger turns the motor
OFF. NOTE: This tool has no provision to lock the switch in the ON position, and should
never be locked in the ON position by any other means.
BLADE CLAMP RELEASE LEVER (FIGURE 3)
CAUTION: TURN OFF AND REMOVE BATTERY FROM TOOL.
To install blade into saw:
1. Open blade clamp release lever to its full open position as shown in Figure 3.
2. Insert blade shank from the front.
3. Close blade clamp release lever.
To remove blade from saw:
1. Open blade clamp release lever to its full open position.
2. Remove blade.
FLUSH CUTTING (FIGURE 4)
• The compact design of the reciprocating saw motor housing and pivoting shoe permit
close cutting to floors, corners and other difficult areas.
• To maximize flush cutting capabilities, insert the blade shaft into the blade clamp with the
teeth of the blade facing up.
• Turn the saw upside down so you are as close to the work surface as possible.
WOOD CUTTING (FIGURE 5)
• Before cutting any type of wood, be sure the work piece is firmly anchored or clamped to
prevent slipping.
• Place blade and shoe lightly against work to be cut.
• Switch on saw motor before applying pressure.
• Always hold saw firmly with both hands while cutting. Whenever possible, the shoe must
be held firmly against the material being cut. This will prevent the saw from jumping or
vibrating and minimize blade breakage.
METAL CUTTING
• Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials.
• In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will
ensure a clean cut without excess vibration or tearing of metal.
• Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage.
NOTE:
You should spread a thin film of oil or other coolant along the line ahead of the saw
cut for easier operation and longer blade life. For cutting aluminum, kerosene is preferred.
POCKET CUTTING - WOOD ONLY (FIGURE 6)
• Measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.
• Insert pocket cutting blade in blade clamp and tighten blade clamp securely.
• Tip the saw backward until the back edge of the shoe is resting on the work surface.
• Switch motor on, permitting blade to attain maximum speed.
• Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw.
• The blade will begin to feed into material. Always be sure blade is completely through
material before continuing with pocket cut.
NOTE: In areas where blade visibility is limited, use the edge of the shoe as a guide.
PROJECT TIPS
• Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor while
cutting.
• When cutting, always ensure that the shoe is resting against the workpiece. This will
improve operator control and minimize vibration.
• For longer blade life, use bi-metal blades. These utilize a carbon steel back welded to
high speed steel teeth making the blade more flexible and less prone to breaking.
TROUBLESHOOTING
Problem Possible Cause Possible Solution
• Unit will not start. • Battery not installed properly. • Check battery installation.
• Battery not charged. • Check battery charging
requirements.
• Battery will not charge. • Battery not inserted into charger. • Insert battery into charger
until red LED appears.
• Charger not plugged in. • Plug charger into a
working outlet. Refer to
“Important Charging Notes”
for more details.
• Surrounding air temperature • Move charger and tool to
too hot or too cold. a surrounding air
temperature of above 40
degree F (4.5°C) or below
105 degree F (+40.5°C).
For assistance with your product, visit our website www.blackanddecker.com for the
location of the service center nearest you or call the BLACK & DECKER help line at
1-800-544-6986.
MAINTENANCE
REMOVE BATTERY FROM SAW WHEN PERFORMING ANY CLEANING OR OTHER
MAINTENANCE. WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.
• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various
types of commercial solvents and may be damaged by their use. Use clean cloths to
remove dirt, carbon dust etc.
• When electric tools are used on fiberglass boats, sports cars, drywall etc.,they are subject
to accelerated wear and possible premature failure, as the fiberglass chips and grindings
and drywall dust are highly abrasive to bearings, brushes, commutator, etc. During any
use on fiberglass or drywall it is extremely important that the tool be cleaned frequently
by blowing with an air jet.
LUBRICATION
Your tool was properly lubricated before leaving the factory. Once every year take or send
your tool to a Black & Decker service center, or authorized service station, for a complete
cleaning, inspection and lubrication. Tools "out of service" for long periods should be
relubricated before being put back to work.
IMPORTANT:
To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment should be performed by authorized service centers or other qualified service
organizations, always using identical replacement parts
ACCESSORIES
The BDRS1800 reciprocating saw will accept up to a 12 inch long blade. Always use the
shortest blade suitable for your project. Longer blades are more likely to be bent or
damaged during use. During operation some longer blades may vibrate or shake if the saw
is not kept in contact with the workpiece.
Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:
1-800-54-HOW-TO. (800-544-6986)
WARNING: The use of any accessory not recommended for use with this tool could be
hazardous.
THE RBRC™ SEAL
The RBRC™ (Rechargeable Battery Recycling Corporation)
Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to
recycle the battery (or battery pack) at the end of its useful life have already
been paid by Black & Decker. In some areas, it is illegal to place spent nickel-
cadmium batteries in the trash or municipal solid waste stream and the RBRC program
provides an environmentally conscious alternative.
RBRC in cooperation with Black & Decker and other battery users, has established
programs in the United States and Canada to facilitate the collection of spent nickel-
cadmium batteries. Help protect our environment and conserve natural resources by
returning the spent nickel-cadmium battery to an authorized Black & Decker service center
or to your local retailer for recycling. You may also contact your local recycling center for
information on where to drop off the spent battery, or call 1-800-8-BATTERY.
SERVICE INFORMATION
All Black & Decker Service Centers are staffed with trained personnel to provide customers
with efficient and reliable power tool service. Whether you need technical advice, repair, or
genuine factory replacement parts, contact the Black & Decker location nearest you. To find
your local service location, refer to the yellow page directory under "Tools—Electric" or call:
1-800-544-6986 or visit www.blackanddecker.com
FULL TWO-YEAR HOME USE WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in
material or workmanship. The defective product will be replaced or repaired at no charge in
either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from
whom it was purchased (provided that the store is a participating retailer). Returns should
be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days
after the sale). Proof of purchase may be required. Please check with the retailer for their
specific return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required.Black & Decker owned and authorized Service Centers are listed under
"Tools-Electric" in the yellow pages of the phone directory.
This warranty does not apply to accessories. This warranty gives you specific legal rights
and you may have other rights which vary from state to state or province to province.
Should you have any questions, contact the manager of your nearest Black & Decker
Service Center. This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT
: If your warning labels become illegible or are
missing, call 1-800-544-6986 for a free replacement.
LATIN AMERICA:
This warranty does not apply to products sold in Latin America. For
products sold in Latin America, check country specific warranty information contained in
the packaging, call the local company or see the website for warranty information.
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4 5
6
ROCK TOOL UP TO NORMAL CUTTING POSITION AFTER BLADE HAS CUT THROUGH MATERIAL
BERCER L’OUTIL EN POSITION NORMALE DE COUPE ÁPRES AVOIR TRAVERSÉ MATÉRIAU AVEC LA LAME.
BALANCEE LA HERRAMIENTA HASTA LA POSICION DE CORTE NORMAL DESPUES DE HACER EL CORTE A
TRAVES DEL MATERIAL
STARTING POSITION FOR POCKET CUTTING
POSITION DE DÉPART POUR LES COUPES EN RETRAIT
POSICION DE INICIO PARA EL CORTE DE BOLSILLO
1 2
See ‘Tools-
Electric’
– Yellow Pages –
for Service &
Sales
Imported by
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.