EUCHNER GMOX-PR-22DS-C16 - Manual (Page 3)

Translation of the original operating instructions GMOX-PR-22DS-C16
Connecting instruction (abridged version)
AS-i 3.0 PROFIBUS Gateway with integrated
Safety Monitor for 2 AS-i networks
Notes on using these connecting and operating instructions
This connecting and operating instruction contains information regarding the proper
and effective use of the AS-i gateway.
See the manual „AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor for 2
AS-i networks“ and manual „ASIMON configuration software“ for detailed information.
Safety precautions and warnings are designated by the symbol
EUCHNER GmbH + Co. KG is not liable for damage resulting from improper use
of its equipment. Familiarity with these instructions constitutes part of the 
knowledge required for proper use.
© Reprint and reproduction, in whole or in part, only with the explicit permission of:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16 * D-70771 Leinfelden-Echterdingen
Tel. +49(0)711/7597-0
Fax +49(0)711/753316
Internet: http://www.euchner.de
This short description of the connection and operating instruction is a part of the
scope of delivery.
Application
The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor for 2 AS-i networks
is a combination of a gateway with a safety monitor for 2 AS-i networks.
The safety unit works with two equal AS-i circuits and creates 16 stand-alone signals.
16 Safety at Work outputs can be controlled by it and up to two safe couple slaves can
be created.
The AS-i safety monitor is approved for safety applications up to Category 4/SIL 3.
Technical data
Safety characteristics
1). Probability of a dangerous loss per hour.
Dimensional drawing
Assembling Disassembling
The AS-i gateway is mounted on 35 mm standard rails acc. to DIN EN 50 022.
For assembling, position the device on the upper edge of the standard rail and snap
it onto the bottom edge then.
Connection
Maintenance
The proper function of the AS-i safety monitor within the system to be secured, i.e. the
safe shutdown following the triggering of an assigned safe sensor or switch, is to be
checked at least annually by the safety officer.
Fig. 1: Connection overview gateway
Fig. 2: Connection overview safety monitor
Specified normal operation of the safety unit:
The safety monitor has been designed as a disconnecting protective de-
vice to safeguard danger areas on power-driven working materials. The
safe outputs put a machine in the safe state.
For connection and commissioning of the AS-i safety monitor the know-
ledge is assumend of the connecting und operating instructions as well
as operating instructions of ASIMON configuration and diagnostic soft-
ware.
Person protective function:
Safety monitor fulfills a person protective function. Inappropriate instal-
lation puts the function in risk! The manufacturer of the machine/plant at
that one the safety related devices is used is responsible for the correct
and safe total function of all single safety components! Depending on
the choice of safety components to be used the safety system as a who-
le may also be assigned to a lower safety category.
Id.
-No.: 10
4119 - I
ssue date: 20
11-8-
30

Subj
ect to
chan
ge with
out
p
rior no
tice
02102800000000001
GMOX-PR-22DS-C16
103374
AS-i Safety Monitor
Protocol: PROFIBUS
Interface: PROFIBUS
Euchner GmbH+Co.KG YoC: 2011
Kohlhammerstr. 16 70771 Leinfelden
AC-15, DC-13 3 A 30 V
Version NO.:
13915
Safety Version: V4.2 FA.0001
PROFIBUS interface according to DIN 19 245 Part 3
Serial interface RS 232
Safety monitor
Release circuits 4
Inputs:
4 x EDM/Start
EDM: contactor monitoring inputs
Start: start inputs
Outputs:
4 x output switching elements
relay outputs (output circuits 1 and 2)
semiconductor outputs (output circuits 3 and 4)
Card slot chip card for storage of configuration data
Display
LCD indication of slave addresses 
and error messages
LED power power on
LED PROFIBUS PROFIBUS master recognized
LED config error configuration error
LED U AS-i AS-i voltage OK
LED AS-i active AS-i normal operation active
LED prg enable automatic address programming enabled
LED prj mode configuration mode active
LED AUX auxiliary power ON
4 x LEDs EDM/Start state of inputs
LED off: open; LED on: closed
4 x LEDs output circuit state of output switching element
LED off: open; LED on: closed
Electrical data
Operating current master power supply, max. 300 mA out of AS-i circuit 1
(approx. 70 mA - 300 mA),
max. 300 mA out of AS-i circuit 2
(approx. 70 mA - 300 mA); in sum max. 370 mA
Operating voltage 30 V, 9 W
Voltage of insulation  500 V
Housing AS-i master housing in stainless steel
Ambient operating temperature 0°C … +55°C
Storage temperature -25°C … +85°C
Dimensions (L / B / H in mm) 120 / 100 / 96
Protection category IEC 60 529 IP20
Tolerable loading referring to im-
pacts and vibrations
according to EN 61 131-2
Weight 800 g
Characteristics Value Standard
Safety category 4 EN 954-1
EN 13 849-1:2008
Performance Level (PL) e EN 13 849-1:2008
Safety Integrity Level (SIL) 3 EN 61 508
Service life (TM) [year] 20 EN 13 849-1:2008
Maximal power-on time (month) 12 EN 61 508
PFD  9,25 . 10 -6 IEC 61 508 EN 62 061
PFH D
1  5,36 . 10 -9
Max. reaction time [ms] 40 EN 61 508
In addition to the reaction time in the monitor, eventually reaction times
of other daisy-chained AS-i components have to be added too. See the
respective technical data for details.
Ensure appropiate installation:
Electrical installation is to be performed by trained expert personnel. Du-
ring installation care must be taken that supply and signal leads and also
the AS-i bus cable are laid separately from power cables. In the switch-
gear cabinet it must be ensured that appropriate spark-quenching
equipment is used with contactors. Where drive motors and brakes are
used, attention must be paid to the installation instructions in the corre-
sponding operating instructions. Please note that the maximum line
length of the AS-i bus cable is 100 m. Cables above that length require
the use of a suitable circuit extension.
It is essential to adhere to the prescribed fusing; this is the only way of
guaranteeing safe disconnection in the case of a fault.
This is to be performed by activating each safe AS-i slave at least once
per year and visually inspecting the switching behaviour of the output
circuits of the AS-i safety monitor.
The maximum switch-on time and total operating time depends on the
PFD value selected for the overall failure probability.
When the maximum switch-on time has been reached (three, six or twel-
ve months), the safety system must be checked to ensure that it is
functioning correctly by prompting the shutdown function.
When the total operating time has been reached (20 years), the device
must be checked at the manufacturer's factory to ensure that it is
functioning correctly.
120
96
100
85
[1]
[2] 1
2
3
0,8 Nm
7 LB.IN
5 ... 6 mm / PZ2
10
10
AWG 2 x 24 ...12
2 x (0,5 ... 1,5) mm 2
2 x (0,5 ... 1,5) mm 2
+ - + - + -
+ASI 1–
+
+ASI 2–
ASI 1 +PWR– (max. 8A)
ASI 2 +PWR– (max. 8A)
[2]
[1]
M4
5 mm max!
[3]
[4]
[5]
[6]
[1] - Chip card
[2] - RS 232 connection
[3] - LED status indicator
[4] - PROFIBUS connection
[5] - LCD display
[6] - Buttons for manual operation
+ASI 1– | +ASI 2–
Connection AS-i 1 circuit | Connection AS-i 2 circuit
ASI 1 +PWR– (max. 8 A) | ASI 2 +PWR– (max. 8 A)
Supply voltage AS-i circuit 1 | Supply voltage AS-i circuit 2
(top view)
[3]
K 3
24V_1
2.13
+
24 V
2.Y1
0 V
+
1.13
2.Y2
1.Y2
2.14
+
4.14
+
1.14
1.Y1
3.14
0V_2
24V_2
K 4
K2 K1
0V_1
0V_2
K2 K1 K3 K4
1.Y1 (EDM 1/Start 1), 2.Y1 (EDM 2/Start 2), 1.Y2 (EDM 3/Start 3), 
2.Y2 (EDM 4/Start 4)
EDM- and start-inputs may not be connected with other potentials, but may only be con-
nected directly or over potential-free switches with + (for EDM/START). 
Switching current static 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 µs).
1.14, 2.14; 1.13, 2.13
Potential-free relay switches. Safety relay with a switch-set for feedback.
Max. contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V
+ (for EDM/Start)
Current supply output, supplied out of AS-i. It must not be connected with other poten-
zials, but it may be connected directly or via potential-free switches with the one of the
EDM- or start inputs. Voltage range 30 ... 15 V DC .
3.14, 4.14
Semiconductor outputs. Max. contact load: 0,5 A DC-13 at 30 V
0 V, 24 V
Supply for semiconductor outputs out of auxiliary 24 V DC