Plan/apply, Tools, Receptacle openings, etc – Georgia-Pacific ToughRock Gypsum Board User Manual

Page 3: Estimating gypsum board fasteners, Estimating joint compound and tape, Toughrock

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Estimating Gypsum Board Fasteners

Approx. Number of

Type of

Wallboard

Length of

Fasteners per

Fastener

Thickness

Fastener

1000 sq. ft. of Wallboard

Nail

1

2

9 (12.7 mm)

1

3

8

9 (35 mm)

2000

Nail

5

8

9 (15.9 mm)

1

1

2

9 (38 mm)

2000

Screw

1

2

9 (12.7 mm)

1

1

8

9 (28 mm)

1250

Screw

5

8

9 (15.9 mm)

1

1

4

9 (32 mm)

1250

Estimating Joint Compound and Tape

ToughRock

®

Estimated Amount

Wallboard

All-Purpose

of

Sq. Ft.

Joint Compound

Wallboard Tape

100-200 sq. ft.

12 lb. Pail

two 60* rolls

(9-18 m

2

)

(5.4 kg)

(18.3 m)

500 sq. ft.

48 lb. Ctn.

one 250* roll

(46 m

2

)

(21.8 kg)

(76.2 m)

800 sq. ft.

61.7 lb. Pail

two 250* rolls

(74 m

2

)

(28 kg)

(76.2 m)

Tools

The basic tools you’ll need are:
1. Wallboard knife with heavy-duty blade
2. Wallboard hammer or regular crown-headed

carpenter’s claw hammer

3. 4* (1,220 mm) T-square or steel straightedge
4. Steel tape measure
5. Keyhole or utility saw
6. Joint finishing knives — 59 (127 mm) and 109 (254 mm) blades
7. Plastic pan for joint compound
8. Sandpaper, medium texture (80 to 100 grit) and

sanding block for joint finishing

9. Damp sponge
10. Caulking gun
11. Pencil
12. Safety glasses
13. Dust mask for sanding

Caution: When working with tools, always wear approved
safety glasses and other equipment recommended by the
manufacturer. always read and follow manufacturer’s
instructions when using adhesives. Dust and fibers produced
during the handling and installation of gypsum board may
cause skin, eye and respiratory tract irritation. avoid breathing
dust and minimize contact with skin and eyes. Wear long
sleeve shirts, long pants and eye protection. always maintain
adequate ventilation. use a dust mask or nioSH/MSHa
approved respirator as appropriate in dusty or poorly
ventilated areas.

®

ORANGE

Plan/Apply

www.gpgypsum.com

3

Cut

Using your T-square or straightedge and wallboard
knife, score the gypsum board completely through the
face paper. Then use firm, even pressure to snap the
board along the cut. Fold back the board, and use the
knife to cut the back paper. Smooth rough edges.

Receptacle Openings, Etc.

Carefully measure openings for receptacles, switches,
etc. from the edge and end of the board, and mark
guidelines on the face paper. Use a keyhole saw to cut
the openings. Make sure your measurements and cuts
are accurate, or the cover plate you install later on will
not conceal the hole.

15

14

13

12

11

10

9

8

7

6

5

4

3

2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

1

2

3

4

5

6

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

Want help calculating the amount of materials

you’ll need for your project? Check out the

ToughRock

®

Calculator at www.toughrock.com.

Select a product, click the installation tab and

enter the measurements of your room.

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