Dov1 box1 – INCRA Ultra Lite User Manual

Page 5

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8

FIG. 19

Rout the test groove

Rout the test groove

Turn the router on, and using a good rubber soled push

block, cut a groove along the entire length of the board. See
Fig. 19. Now turn the stock end for end with the groove still
face down and make a second pass over the router bit. The
second pass should widen the groove slightly (unless you are
already perfectly centered). Make sure you have turned the
stock end for end before making the second pass. (This
places the center mark at the back of the board.)

Fine-tune the fence position

With the router unplugged, turn the bit to its widest cut

angle (viewed from the infeed side of the router table). Place
the board against the fence with the router bit just inside the
test groove cut. There should be a small gap between the
edge of the bit and one side of the groove. See Fig. 20.
Now all that is needed is to micro adjust the fence position so
that with the board against the fence, the bit is in the center
of the groove. Use the Ultra Lite’s micro adjuster to move the
fence until there appears to be an equal gap on both sides of
the router bit. See Fig. 21. Once the bit is in the middle of
the groove, make sure to lock the carriage clamp in place.

FIG. 20

Position board against fence

with bit just inside the groove

FIG. 21

Micro adjust fence to place bit

in the middle of the groove

4

3

First: Rout a groove along

the entire length of the stock

Second: Turn

end for end

and make a

second pass

over the bit

Small gap on one

side of the bit

Equal gap on

both sides of bit

This is a large template and must be output accurately,

Please, call us and we will send you this template.

972-418-4811

Once you have successfully found the center of the
board’s width with your router bit, slide the template you

have selected for joinery into one of the scale slots on your
Incra Jig’s carriage. This must always be done with the
carriage still locked at the center position you just found. Slide
the template until the suggested center cut on the template is
directly under the hairline cursor. You’ll find the suggested
center cut listed under the diagram of each template pattern
shown above. You are now ready to cut the joint.

9

5

FIG. 22

Install the Incra template

FIG. 23

With the jig still locked at the

center of your board, slide the

template in to position the “center

cut” under the hairline cursor

In order to save wood when centering the bit on

wide stock, just leave one of the boards you’ve cut for

your box about an inch to two longer than necessary. Clamp
this piece to your Right Angle Fixture as shown in Fig. 23
and make the test cuts described in Step 3 through the end
of the board, flipping the piece edge for edge before making
the second cut. After you are centered, just crosscut the
extra length off of the board’s end.

This is a large template and must be output accurately,

Please, call us and we will send you this template.

972-418-4811

TEMPLATE: DOV1
BIT TYPE: 1/2” 14° DOVETAIL

APPROX. DEPTH OF CUT: 1/4”
SPACING TO SET DEPTH OF CUT: 7/8”

SUGGESTED CENTER CUT: 8B
APPROX. RABBET WIDTH: 7/32”

APPROX. STOCK THICKNESS: 1/2”

TEMPLATE: BOX1
BIT TYPE: 3/8” STRAIGHT

APPROX. STOCK THICKNESS: 3/8”

APPROX. DEPTH OF CUT: 3/8”

SUGGESTED CENTER CUT: 9B

DOV1

BOX1

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