0 interlocks, Interlocks – MTS Material Test Systems User Manual

Page 24

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3.4.0 Interlocks

The test controller incorporates interlock circuitry that can automatically stop a test when a system problem,
specimen failure, or an operator error could result in unwanted or unexpected actuator movement. The test
controller interlock circuitry will cause one of two interlocks to occur in response to specific conditions
encountered during testing. These interlocks are:

Hydraulic Interlock – stops the program and removes hydraulic pressure from the system.

Program Interlock – stops the current test program when certain test parameters are not met or are
exceeded.

Because specimen installation procedures and testing situations can be adversely affected by the sudden
loss of actuator pressure that accompanies a hydraulic interlock, the operator might choose to enable or
disable the interlock detectors during system setup. Disabling the interlock detectors allow the operator to
prevent a hydraulic shutdown if an interlock condition occurs. the following table lists the possible types of
interlock conditions for the test controller.

Table 4: Interlocks

Type of Interlock

Cause

Condition

Hydraulic

Emergency Stop or E-Stop button pressed

Emergency Stop

Program

Open circuit at the Prog Intlk rear panel connector

Program Aux

Hydraulic

Fault in the performance of hydraulic components

Hydraulic event

Hydraulic

Fault in the performance of mechanical components

Mechanical event

Hydraulic or Program

Completion of a preset number of cycles in the current
test program

End-of Count

Hydraulic with indicator

option

1

Selected signal fails to reach a preset minimum or
maximum level

Underpeak

Hydraulic with indicator

option

2

When the control channel's DC error signal exceeds
a preset maximum level

Error

Hydraulic with indicator

option

3

Transducer feedback signal exceeds a preset
minimum or maximum level

Upper LimitLower Limit

1

These interlocks can be set to indicate only. For further information on configuring these interlocks, refer to
the test controller documentation.

2

These interlocks can be set to indicate only. For further information on configuring these interlocks, refer to
the test controller documentation.

3

These interlocks can be set to indicate only. For further information on configuring these interlocks, refer to
the test controller documentation.

24 MTS Material Test System Operation

3.0 Introduction

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