0 system startup, System startup – MTS Material Test Systems User Manual

Page 41

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supplied with the system, some of these connections might not apply. If provided, refer to the system assembly
and/or hydraulic distribution drawings (located on the system Reference Manual CD) for additional information
regarding point-to-point hydraulic connections.

Cable Connections

MTS Systems Corporation categorizes cables as either being console cables or system cables. Console
cables provide internal connections between console components and products (for example, between the
493/494 boards and a rear access panel). These cables are connected at the factory and only need to be
checked for secure connection during installation of the system (that is, check that they did not come loose
during shipment).

For system cables, if provided, refer to the system assembly and/or console assembly drawings (located on
the system Reference Manual CD) for specific information regarding connector numbers and point-to-point
connections.

5.8.0 System Startup

Before system startup, you should be familiar with the test fixtures, test controller or electrical console, PC
workstation, hydraulic power unit, and other system components. This includes reading all of the sections in
this Operation Manual and the various additional documents supplied with the system. If applicable, also read
the vendor manuals supplied with the system. Observe all safety practices and operating procedures to
ensure proper use of the system.

Control console

The console power can be turned on after verifying that the following installation procedures have been
completed:

cable connections are made and secured with proper strain relief,

the power source is ready,

the components are properly grounded, and

the hydraulic power unit is shut off.

PC workstation

The cabling between the test controller and the computer should be checked for proper routing and secured
using attachment screws where necessary. It is important that the physical integrity of these connections be
maintained to ensure safe and accurate operation of the system. When turning on power to the computer,
be sure that auxiliary equipment is also turned on at the appropriate time. Refer to the test controller
documentation for information regarding the rear panel connectors provided for computer-controlled operation.

Hydraulic power unit

Ensure that electrical power is supplied to the HPU. Then turn on the HPU in low pressure and check for
leakage or improper operation. The cooling water supply should also be checked for leakage or improper
operation.

MTS Material Test System Operation 41

5.0 Installation Guidelines

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