Caution, Step four – Pavement Ends 44583 Flip Top User Manual

Page 6

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44583 pg 6

Rev. D 0210

Caution

Step Four

I

NSTALL THE

C

ORNER

B

ELT

R

AILS

Install the Left and Right Rear Corner Belt Rails on each side of the vehicle. Notice that the Corner Belt Rails do not butt-up against the Side
Belt Rails installed in Step 3, this is normal. Use the Corner Belt Rails as templates to mark, center punch and drill two 3/8” holes in the top edge
of the vehicle body. Some vehicles may already have some of these holes. Install the Corner Belt Rails with two 5/16” Phillips Head Bolts, two
5/16” Washers and two 5/16" Tapping Plates. At the location of the remaining hole in the Corner Belt Rail, next to the tailgate, mark, center punch
and drill a 1/8" hole. Install a #8 x 1/2" Pan Head Screw. Do not tighten the bolts yet.

When drilling in the top edge of the vehicle body, check underneath for wiring for the rear lights. Pull the
wiring out of the way before drilling.

Note: There may be a small gap of +/- 1/4" between the Corner Belt Rails and the Side Belt Rails.

Rear Corner

Belt Rail

Front

Sport Bars

5/16" Phillips

Head Bolts

#8 x 1/2" Pan

Head Screw

Rear Corner

Belt Rail

Tapping Plate

Inside of Vehicle

Body Panel

5/16" Washer

Rear Corner Belt Rail Detail

Cross Section

5/16" Phillips

Head Bolt

Tapping Plate

Detail

Corner Belt

Rail

5/16" Phillips Head Bolt

5/16" Washer

Vehicle Body

Tapping Plate

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