Skyjacker TC530 - Manual (Page 2)

Pg 2
11. Assemble new Coil-Over as shown in Photo #7. Attach new sky-
jacker coil over to new upper mounting bracket using the 1/2 x 2 1/2” fine
thread bolt, washers, and nut. Attach new coil -over assembly to factory
upper mount using the 7/16 x 1” fine thread bolts, washers and nuts. (See
Photo #8).
12. Attach lower shock mount to factory location using factory bolt and hard-
ware. With Coil-Over installed, measure the amount of exposed thread
above the upper spanner nut. 1.75” of thread should yield 2.5”-3” of lift.
(See Arrow in Photo #8)
13. Locate new aluminum sway bar relocation brackets. Attach new aluminum
bracket to the factory location in the frame using the factory hardware.
Factory bolts will mount through the counter-sunk holes. Attach swat bar
in new forward holes using the 10 x 20 mm bolts and 3/8” flat washers.
(See Photo #9)
14. Disconnect sway bar end links from sway bar. Place one 9/16” thick wash-
er onto threads and reattach link to sway bar. This will allow adequate
clearance between the sway bar link and the new coil springs.
14. Reattach ABS line/Brake line and sway bar end links.
15. Reinstall front tires/wheels and lower vehicle to the ground.
Rear:
16. Raise rear of vehicle from the rear frame horns. Remove rear shocks and
disconnect brake line bracket from the axle. Remove rear U-Bolts, allowing
access to rear springs.
Rear Spring Models: Disconnect E-brake cable from leaf spring. Remove
factory leaf spring and install new Skyjacker leaf spring using the
916x212x7 U-Bolts. Be sure to re-attach E-Brake cable to leaf spring using
factory hardware.
Add-A-Leaf Models: Using C-Clamps, secure the leaf pack together and
remove center tie-bolt. (See Photo #10) Loosen C-Clamps and install add-
a-leaf into the spring pack. Add-A-Leaf will fit into the pack longest to short-
est. Re-Install C-Clamps tightly and install Tie Bolt. Torque Tie-Bolt to 17Ft.
Lbs. Do NOT use the tie bolt to draw the spring pack together. Install new
916x212x7 U-Bolts.
17. Install new Skyjacker Shocks and lower vehicle to the ground.
18. With lift complete, measure vehicle (as in Step #1) to determine ride
height. If needed raise the front end and adjust lower spanner nut as
needed. Once adjustments have been made, tighten the upper spanner
nut to lock into place.
* After install is complete, check all hardware and brackets for accurate
installation. Be sure all bolts are tight and properly installed.
* Check all bolts for tightness after the first 100 miles.
*Seat Belts Save Lives, Please Wear Your Seat Belt*
Photo #4
Photo #5
Photo #6
Photo #7
Photo #8 Photo #9 Photo #10