Stainless Works 200-233 Chevy/GMC Truck LS 4.8/5.3/6.0/6.2L 2009+ AIRAID Intake System User Manual
Packing list
Installation Instructions
Part Number 200-233
2009-12 Chevrolet Silverado 1500
Tahoe/Suburban1500/Avalanche/
GMC Sierra 1500
Yukon/Yukon XL/Denali/Denali XL
Cadillac Escalade/ESV/EXT
4.8L, 5.3L, 6.0L*, 6.2L V-8
*With Electric Cooling Fans Only*
*Does not fit 2011 6.0l motors
Packing List:
#1 720-472
Airaid Premium Filter
1
#2 KIT233MAFDAC
MAF Panel
1
#3 KIT196RRDAMC Rear Air Dam Panel
1
#4 KIT996T
Airaid Intake Tube
1
#5 KIT233A
Air Filter Adapter
1
#6 KITHUMPHS02
Urethane Hump Hose
1
#7 KITCOUPLER10
Urethane Coupler
1
#8 KITHOSE06
3/8” x 14” Breather Hose
1
#9 KITWSTRIP02
Weather Strip 20 3/4”
1
KIT233HP
Hardware & Instructions 1
#10
KIT6C31MXPPZ
6-32 x 5/16” Screw
5
#11
KIT6NWSAPZ
#6 Flat Washer
5
#12
KIT6CNKEPZ
6-32 Keps Nut
5
#13
KIT15BHC3063
8-32 x 5/8” Button Head Bolt
2
#14
KIT15DHC3050
1/4 - 20 x 1/2” Button Head Bolt 3
#15
KIT09FWZ019
1/4” Flat Washer
7
#16
KIT60C250HCS
M6 - 1 x 25 Hex Bolt
4
#17
KITHS64
#64 Hose Clamp
4
#18
KITFITTING01
1/4” NPT x 3/8” Barb Fitting
1
Tools Required For Installation:
5/16”, 10mm Sockets
Ratchet & Extension
Phillips Screwdriver, T15 Torx Bit
3/32”, 5/32” Allen Wrench
1. Disconnect the negative battery cable.
Remove the factory beauty cover by lifting up on
the front, and then pulling the cover towards the
front of the vehicle. It is only held in place by
grommets.
2. Disconnect the factory breather hose at the
valve cover by pulling the small black tab on the
fitting towards the front of the vehicle, and then
to the right.
3. Separate the factory intake tube from the plas-
tic clamp that secures the radiator hose to the
tube. A firm downward push will usually do it.
4. Loosen two hose clamps on the factory intake
tube. One at the throttlebody, and one where it
clamps to the factory airbox. Remove the factory
intake tube from the vehicle.
5. Remove, and set aside the MAF (Mass Air
Flow) sensor from the factory airbox. This will
require a T15 Torx Bit.
6. Rock the factory airbox back and forth to loos-
en it from the mounting grommets, and remove it
from the vehicle.
7. Using a 10mm socket, remove four bolts, and
then remove the factory airbox mounting plate
from the vehicle.
8. Assemble the Cool Air Dam panels (CAD) (#2
& #3) using five 6-32 x 5/16” screws (#10), #6
flat washers (#11), and 6-32 keps nuts (#12). Next
install the air filter adapter (#5) into the panels as
shown with the hole for the Mass Air Flow sen-
sor facing up, using three 1/4 - 20 x 1/2” button
head bolts (#14), and 1/4” flat washers (#15).
9. Install the Airaid CAD assembly into the vehi-
cle replacing the factory airbox. Secure the CAD
using four M6 x 1.25 Hex Bolt (#16), and 1/4”
flat washers (#15). Do not over tighten the four
bolts.