Sealing the pads against the load, Reading the vacuum gauge, Vacuum level on optimal surfaces – Wood’s Powr-Grip MT10HV11FDCO User Manual

Page 12: Vacuum level on other surfaces

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Rev 19.0/1-13

10

MT-HV11FDCO: #35093

Sealing the Pads against the Load

Turn the apply/release switch on the movable control pendant to the “APPLY” position

(clockwise) to energize the vacuum pumps. Then apply the lifter to the load so that all activated
pads are touching the contact surface. Move the slide on the pad frame control valve to the

“APPLY” position,

7

and press the lifter onto the load until the pads seal against the contact

surface. Both the apply/release switch and the pad frame control valve must remain in the
“APPLY” position throughout the entire lift.

WARNING: Keep apply/release switch and pad frame control valve in “APPLY”

position throughout lift.

Note: If a vacuum pad has been lying against a hard object (as during shipping), it may be

slightly distorted. Although initially it may be difficult to apply the pad to a load, this condition
should correct itself with continued use.

Reading the Vacuum Gauge

The vacuum gauge indicates the current vacuum level in the lifter’s vacuum system. The

green

range indicates vacuum levels sufficient for lifting the maximum load weight, whereas the

red

range indicates vacuum levels that are

not

sufficient for lifting the maximum load weight. The

gauge needle should show a sudden surge in vacuum as the vacuum pads seal against the load.
If it takes more than 5 seconds for the vacuum level to reach 5" Hg [-17 kPa], press on any
activated pad that has not yet sealed.

Vacuum Level on Optimal Surfaces

When the lifter is attached to clean, smooth, nonporous load surfaces, it should be able to

maintain a vacuum level in the green range on the vacuum gauge, except when used at high
elevations (see SPECIFICATIONS: Operating Elevation). If not, make sure the vacuum switch is
adjusted correctly (see MAINTENANCE: V

ACUUM

S

WITCH

A

DJUSTMENT

). If the vacuum switch

cannot be adjusted to maintain a vacuum of 16" Hg [-54 kPa], perform the V

ACUUM

T

EST

(see

MAINTENANCE) to determine whether there is a deficiency in the vacuum generating system.

Vacuum Level on Other Surfaces

When the lifter is attached to contaminated, rough or porous load surfaces, it may not be able to

maintain a vacuum level in the green range on the vacuum gauge, due to leakage in the seal
between the vacuum pads and the load surface.

8

In the case of contamination, thoroughly clean

the contact surfaces of the load and the vacuum pads (see MAINTENANCE: V

ACUUM

P

AD

M

AINTENANCE

: Cleaning), and reapply the lifter to the load. If the load has rough or porous

surfaces,

the operator must conduct a test to determine whether the lifter is designed

to lift the load

, as follows:

1) Make sure the lifter's vacuum generating system is functioning correctly (see MAINTENANCE:

V

ACUUM

T

EST

).

2) Apply the vacuum pads to the load as previously directed.

7

To conserve battery energy and reduce the time required to apply the pads to a load, do not place the apply/release switch

and the pad frame control valve in the “APPLY” position at the same time unless the vacuum pads are contacting the load.

8

Contaminated loads can also cause the vacuum pumps to run frequently or continuously. Since excessive pumping quickly

reduces battery energy, the operator should clean the load when possible, to minimize pumping.

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