Baumfolder BAUM18: Pile Folder 1st Station (from 1999 thru 2005) - Manual (Page 3)

PAGE 3 TP10313-1
CONTENTS
DESCRIPTION PAGE
I.) Safety ................................................................................................................................................................. 6
II.) Warning Labels ................................................................................................................................................ 7
III.) Introduction Overview .................................................................................................................................... 8
IV.) Transportation/Installation ............................................................................................................................. 8
V.) Squaring the Machine ..................................................................................................................................... 8
VI.) Electrical Connections .................................................................................................................................... 9
1.0 . Wiring the Pump ................................................................................................................................. 9
1.1 . Other Connections .............................................................................................................................. 9
1.2 . Tapping the Transformer .................................................................................................................... 9
1.3 . Pump Connections ............................................................................................................................... 9
VII.) Installing Fold Plates & Stacker Delivery ................................................................................................... 10
VIII.) Operator Controls .......................................................................................................................................... 10
1.0 . Setting Folding Speed ........................................................................................................................ 10
1.1 . Setting Stacker Belt Speed ................................................................................................................ 10
1.2 . Emergency Stop Button ..................................................................................................................... 10
1.0 Control Panel BAN-5 .............................................................................................................................. 11
1.1 . Displays .............................................................................................................................................. 11
1.2 . Machine Status Indicators ................................................................................................................. 11
1.3 . Machine Control Pushbuttons ........................................................................................................... 11
1.4 . Keypad Buttons with Selection Indicators ........................................................................................ 12
1.5 . Keypad Buttons for Selection Adjustments ....................................................................................... 12
2.0 R UN M ODE F UNCTIONS ............................................................................................................................... 12
2.1 . Machine Setup and Diagnostic Mode ............................................................................................... 12
2.2 . Counter Setup Mode .......................................................................................................................... 16
2.3 . Easy Mode and Continuous Cycle Mode ........................................................................................... 17
2.4 . Learn Mode ........................................................................................................................................ 17
2.5 . Make Ready Mode ............................................................................................................................. 18
2.6 . Network Job Mode ............................................................................................................................. 19
2.7 . Production Mode ................................................................................................................................ 19
3.0 L OGIC B OARD S TATUS I NDICATORS .............................................................................................................. 20
4.0 Process Variables Definitions ................................................................................................................. 21
4.1 . Total Input Count .............................................................................................................................. 21
4.2 . Total Output Count ............................................................................................................................ 21
4.3 . Batch Down Count ............................................................................................................................. 21
4.4 . Number of Batches ............................................................................................................................. 21
4.5 . Current Rate ....................................................................................................................................... 21
4.6 . Main Drive Run Time ....................................................................................................................... 21
4.7 . Main Drive Velocity .......................................................................................................................... 21
4.8 . Waste Count (DCT500) ..................................................................................................................... 21
5.0 C OUNTER S ETUP V ARIABLES ........................................................................................................................ 21
5.1 . Batch Preset ....................................................................................................................................... 21
5.2 . Batch Output Type ............................................................................................................................. 21
5.3 . Batch Output Time ............................................................................................................................ 22
5.4 . Sheet Length ...................................................................................................................................... 22
5.5 . Gap Length ........................................................................................................................................ 22
5.6 . Suction Length ................................................................................................................................... 22
6.0 S YSTEM M ESSAGES AND R UN M ESSAGES ...................................................................................................... 23
6.1 . Power-Up Fault Messages .................................................................................................................. 23
6.2 . Run Time Fault Messages ................................................................................................................. 24
6.3 . Machine Run Error Messages ........................................................................................................... 25