Tweco 6000 Cutting System User Manual

Page 23

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Manual 0-2572

19

SERVICE

• If present, check for open in Torch Supply Leads

Assembly signal wires.

15. If the Arc Starter PC Board 24 VAC red LED was

ON from the test in Step 5 or 9, place RUN/SET/
PURGE to RUN position.

16. Press start and go through a start sequence. After

pre-flow the PILOT and DC LEDs are ON. When
the Power Supply is activated and the DC and PI-
LOT LED's are ON, there should be greater than 220
VDC between the torch tip (+) and electrode (-).

WARNING

High voltage (300-400vdc) is present in Arc
Starter Box.

17. Measure between E1(+) and E2 (-) on the Arc Starter

PC Board.

WARNING

DO NOT accidently measure P1 and P2, studs
and brass nuts, where the CD Transformer (T1)
connects to the Arc Starter PC Board.

• If voltage more than 220 VDC is present Arc Starter

PC Board is defective.

NOTE

A dirty or incorrect gap in spark gap could cause
the same problem. Gap should be 0.015 +/- 0.001"
and is not adjustable.

• If voltage is less than 220 VDC, proceed to Step 18.

18. In the Power Supply measure the DC voltage be-

tween the negative power lead and the red pilot lead.

• If greater than 220 VDC, check for open connec-

tions through the Power Supply connections,
Torch Supply Leads Assembly, and Arc Starter
Box input and output connections.

• If less than 220 VDC, can be caused by a shorted

torch or torch leads.

• No voltage can be caused by the Pilot Control (PCR)

contactor in the Power Supply not closing. Refer
to the Power Supply Service Manual under symp-
toms of No Pilot.

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