Tweco CutMaster 101 with SL100SV User Manual
101 cutmaster, Operating manual, Sl100sv
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Table of contents
Document Outline
- SECTION 1: GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
- SECTION 2: SPECIFICATIONS
- 2.01 Scope of Manual
- 2.02 Power Supply Specifications
- 2.03 Input Wiring Specifications
- 2.04 Power Supply Features
- 2.05 Power Supply Options and Accessories
- 2.06 Torch Specifications
- 2.07 Torch Options and Accessories
- 2.08 Introduction to Plasma
- SECTION 3: INSTALLATION
- 3.01 Unpacking
- 3.02 Lifting Options
- 3.03 Primary Input Power Connections
- 3.04 Gas Connections
- 3.05 Torch Connections
- 3.06 Torch Installation
- 3.07 Torch Parts Selection
- 3.08 Power Supply Connection to SC-11 Standoff Control
- 3.09 Power Supply Connection to Alternate Standoff Control
- 3.10 Automation Interface PC Board Set-up
- 3.11 Optional Remote Current Control Harness Installation
- SECTION 4: OPERATION
- 4.01 Product Features
- 4.02 Preparations For Operating
- 4.03 Selection, Inspection and Replacement of Consumable Torch Parts
- 4.04 Cut Quality
- 4.05 General Cutting Information
- 4.06 Torch Operation
- 4.07 Cutting Parameters
- 4.08 Cutting Specifications
- 4.09 Cutting Speed Chart: Mild Steel, SL100 Torch with Exposed Tip
- 4.10 Cutting Speed Charts: Stainless Steel, SL100 Torch with Exposed Tip
- 4.11 Cutting Speed Charts: Aluminum, SL100 Torch with Exposed Tip
- 4.12 Cutting Speed Charts: Mild Steel, SL100 Torch with Shielded Tip
- 4.13 Cutting Speed Charts: Stainless Steel, SL100 Torch with Shielded Tip
- 4.14 Cutting Speed Charts: Aluminum, SL100 Torch with Shielded Tip
- 4.15 Operator's Custom Cutting Speed Charts
- SECTION 5: SERVICE
- 5.01 General Maintenance
- 5.02 Common Faults
- 5.03 Basic Troubleshooting
- 5.04 Advanced Troubleshooting Guide - General Information
- 5.05 Main Input and Internal Power Problems
- 5.06 Pilot Arc Problems
- 5.07 Main Arc Problems
- 5.08 Test Procedures
- 5.09 Power Supply Major External Parts Replacement
- 5.10 Front Panel Parts Replacement
- 5.11 Left Side Internal Parts Replacement
- 5.12 Right Side Internal Parts Replacement
- SECTION 6: PARTS LISTS
- 6.01 Introduction
- 6.02 Ordering Information
- 6.03 Complete Power Supply Replacement
- 6.04 Power Supply Basic Replacement Parts
- 6.05 Power Supply Options and Accessories
- 6.06 Power Supply Major External Replacement Parts
- 6.07 Power Supply Front Panel Replacement Parts
- 6.08 Rear Panel Replacement Parts
- 6.09 Power Supply Left Side Internal Replacement Parts
- 6.10 Right Side Internal Replacement Parts
- 6.11 Torch Replacement Parts
- 6.12 Torch Replacement Parts
- 6.13 Torch Consumables
- 6.14 Torch Spare Parts Kits
- 6.15 Complete Torch Assembly Replacement
- 6.16 Torch Options & Accessories
- APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)
- APPENDIX 2: DATA TAG INFORMATION
- APPENDIX 3: MAINTENANCE SCHEDULE
- APPENDIX 4: TORCH PIN - OUT DIAGRAMS
- APPENDIX 5: TORCH CONNECTION DIAGRAMS
- APPENDIX 6: CONTROL CABLE PIN - OUT DIAGRAM
- APPENDIX 7: INTERFACE PCB SWITCH SETTINGS (MOST COMMON SETTINGS)
- APPENDIX 8: INTERFACE PCB SWITCH SETTINGS (Division Factors 16-24)
- APPENDIX 9: INTERFACE PCB SWITCH SETTINGS (Division Factors 24-30)
- APPENDIX 10: INTERFACE PCB SWITCH SETTINGS (Division Factors 30-33)
- APPENDIX 11: INTERFACE PCB SWITCH SETTINGS (Division Factors 33-36)
- APPENDIX 12: INTERFACE PCB SWITCH SETTINGS (Division Factors 36-43)
- APPENDIX 13: INTERFACE PCB SWITCH SETTINGS (Division Factors 43-50)
- APPENDIX 14: AUTOMATION INTERFACE PC BOARD WIRING LAYOUT
- APPENDIX 15: AUTOMATION INTERFACE PC BOARD LAYOUT and TEST POINTS
- APPENDIX 16: AUTOMATION INTERFACE PC BOARD WIRING CONNECTIONS T O OEM CNC HARNESS
- APPENDIX 17: AUTOMATION INTERFACE PC BOARD WIRING CONNECTIONS TO ALTERNATE CNC HARNESS
- APPENDIX 18: MAIN PC BOARD LAYOUT
- APPENDIX 19: MAIN PC BOARD WIRING LAYOUT (208 /230-Volt POWER SUPPLIES)
- APPENDIX 20: MAIN PC BOARD WIRING LAYOUT (400-Volt, 415-Volt, 4 60-Volt, 600-Volt POWER SUPPLIES)
- APPENDIX 21: LOGIC BOARD LAYOUT
- APPENDIX 22: POT / LED BOARD LAYOUT
- APPENDIX 23: OUTPUT BOARD WIRING DIAGRAM
- APPENDIX 24: OUTPUT DIODE BOARD LAYOUT
- APPENDIX 25: PILOT BOARD LAYOUT
- APPENDIX 26: 28VAC CIRCUIT DIAGRAM
- APPENDIX 27: INPUT DIODE LAYOUT
- APPENDIX 28: 208/230V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
- APPENDIX 29: 208/230V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
- APPENDIX 30: 400 / 415V / 460V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
- APPENDIX 31: 400 / 415V / 460V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
- APPENDIX 32: 600V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
- APPENDIX 33: 600V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
- APPENDIX 34: Publication History