Optional automation interface connections – Tweco CutMaster 101 with SL100SV User Manual

Page 161

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Manual 0-4642

A-33

APPENDIX

A

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1136

Friday, January 27, 2006

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 208/230V SYSTEM

11:05:29

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1136

Friday, January 27, 2006

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 208/230V SYSTEM

11:05:29

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1136

Friday, January 27, 2006

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 208/230V SYSTEM

11:05:29

THERMAL DYNAMICS

D

OUTPUT DIODE
ASSEMBLY
19X1757

THRU SCREW TERMINAL

PILOT

OUTPUT DIODE
ASSEMBLY
19X1757

CHASSIS
GND

COMP

DESCRIPTION

LOCATION

D.Lilja

CURRENT

L1

N

O

M

M

O

C

C

D

N

O

M

M

O

C

C

D

OUTPUT INDUCTOR

NOTES: UNLESS OTHERWISE SPECIFIED -

IS FOR REFERENCE ONLY

(REL)

DLL 05/07/03

SENSE

POWER OUTPUT BOARD ASSY 19X1914

E50A

E48A

E53A
E54A

E56A
E60A

E39A

E34A

E37

E58

DC COM

ISENSE

+12VDC

J40

5

3

7

6

4

8

2

1

CSR

1

5

7

3

P40

2

(18)

8

4

(17)

(15)

(14)

6

(E58)

J28

2

PILOT BOARD

E62

8

1

E58

ASSY 19X2157

5

E49

E45

E35

E61

E32

E64

E43

E62

E36

E57

E63

E34B

E39B

E56B
E60B

E50B

E48B

E53B
E54B

(E62)

(E35)

WORK

T

O
R
C
H

(E64)

(E64)

L1

W1

F1

F2

M1

M2

TS1

TS2

FUSE, 6/10A 600V KTK

MAIN CONTACTOR

OUTPUT INDUCTOR

TEMP. SENSOR, INDUCTOR

TEMP. SENSOR, IGBT HEATSINK

MAIN TRANSFORMER

FAN, 4.5" 220VAC

FUSE, 0.9A, RESETABLE

SWITCH, ON/OFF

GAS SOLENOID

PRESSURE SWITCH

FAN, 4.5" 220VAC

SWITCH, RUN/SET/RAR

F4

D7

B1

C1

F4

F4

C1

E1

D1

JUMPER

5
8

9

7

OK TO MOVE

(+)

(-)

LOGIC COMMON

(+)

(-)

ARC VOLTS (C&G)

(+)

(-)

TORCH SWITCH

INTERFACE

Vo

5
4

6

1

7

2

3

8

18
17

19

20

13

10

16

14

9

15

12
11

P4

PLUGS INTO J27

ON MAIN BOARD

*

J2

J1

ALTERNATE 20-PIN HEADER

4
5

8

2

3

1

6
7

20-POSITION TERMINAL STRIP

5
4

3

5

4

6

1

7

2

3

8

6

7

19

13

10

16

14

9

15

12

11

18

17

18
17

19

20

13

10

16

14

9

15

12
11

8

2

1

20

J4

J3

4
5

2

3

8

1

6
7

4
5

8

3

2

7

1

OPTIONAL

6

19X2041

TORCH SW -
TORCH SW +

DC COMMON

+12VDC

CSR

P1

OK TO MOVE

+

-

AUTOMATION

+

-

TORCH SWITCH

SC-11

P3

DC

GAS

AC

TEMP

(LED PCB 19X1604)

J14 P14

7

1

6

3

2

8

4
5

1

5

8

4

6
7

2
3

3

2

1

1
2
3

+

-

DC COMMON

DIVIDED OUTPUT

REMOTE CURRENT CONTROL

C&G

CPC

HOUSING

4

14

3

12

6

1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS

CSR

Vo

E3

E1

}
}
}

}

C1

D4

T5

PS1

SOL1

SW2

SW1

F3

B2

ECO 101136

RAR OFF

3

(46)

(47)
(48)
(49)

(51)
(52)

(TS2)
(TS1)

(NEG)

(56)

(57)

(58)

(59)

(60)

(61)

(62)

(63)

(64)

1
2

(52)
(51)

J1

HAS 02/11/04

ECO 101314

AB

ECO 101429

HAS 06/09/04

AC

CONTROL IS USED WITH

WHEN REMOTE CURRENT

(REPLACES CONNECTIONS

AUTOMATION

ADAPTER HARNESS USED

FROM J27 TO J14)

OPTIONAL AUTOMATION INTERFACE CONNECTIONS

05/07/03

ATC MALE CONNECTOR

ATC RECEIVER

(C1)

(MODE SW)

(CSR)

(CSR)

(NEG)

AA

ECO 101614

AD

HAS 03/22/05

WHEN OPTIONAL TORCH MOUNTED GAS SOLENOID IS USED,
SOL1 IS POWERED BY T6 ONLY ,SOL2 POWERED BY P24-1,-2

AE

ECO B028

RS

01/09/06

AF

ECO B016

RWH 01/27/06

Art # A-07153

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