BoonDocker POLARIS: 2007-10 Dragon Pump Gas - Manual (Page 7)

BoonDocker Performance 1585 Hollipark Dr. Idaho Falls, ID 83401
Toll Free (US) 877-552-6127 or 208-542-4411 www.boondockers.com
Revised 10/01/2010 Page 7
D. Before cutting the foot rest, it is a good idea to
cover the inlet and outlet holes on the turbo to keep
shaving from entering the turbo.
E. Locate the foot rest template and place it over the
foot rest. Trace this template and trim as needed
using an air saw. Important: Make sure the exhaust
outlet clears all obstacles, if the pipe rests on the foot
rest or the tunnel it will vibrate.
F. Vacuum all shavings from sled and remove the
covers from the turbo charger. It is a good idea to double check the turbo for any debris that may
have entered the turbo. Vacuum if necessary.
G. Set the exhaust outlet in place and fasten it to the turbo using the five 8mm x 25mm bolts.
H. Install spring tab to existing hole and attach spring.
I. Tighten bolts on turbine housing of turbocharger.
J. Now you will want to adjust your waste gate. You will
want to tighten the rod so that the waste gate is tight against
the housing, but not too tight. This adjustment will affect
your minimum boost setting. You will want to have the rod
just tight enough that you can not spin the wastegate
against the housing. This will set you at minimum boost. If
you are not using a boost controller you will use this
adjustment to vary your boost setting by tightening the rod.
The tigher the rod the higher your boost will be.