Rice Lake MVS Mount/MVS Conversion Kit - Manual (Page 9)

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5. Troubleshooting
If the system powers up and gives some type of stable digital readout that varies
with the load on the system, any system problems are probably caused by factors
other than the load cells. The load cells are often blamed for a malfunctioning
system, but the majority of the time, the problem lies elsewhere. Look for
mechanical causes for your problem first.
If the system can be calibrated but doesn’t return to zero, loses calibration, or
demonstrates non-linearity or non-repeatability, see the following chart for pos-
sible causes and do the following checks.
1. Check load cell mount for debris restricting load cell movement or debris
between scale and structure.
2. Check that tank/vessel and mounts are plumb, level, and square at the
critical areas.
3. Check all piping and conduit for connections that restrict vessel move-
ment.
4. If check rods are used, loosen all connections to finger tight only for
testing.
5. Check load cell cables for physical or water damage.
6. Check all electrical connections, especially in the junction box.
If the problem still is not found:
7. Check for possible indicator malfunction by using a load cell simulator to
input a known good signal into the indicator.
8. Disconnect each load cell’s signal leads at the junction box and check
individual load cell outputs with a multimeter. Then check input/output
impedances for comparison with load cell manufacturer’s specifications.
If after all these checks the problem still cannot be isolated, reconnect all but one
load cell. Replace the load cell with a load cell simulator. Alternate so that each load
cell is individually disconnected and replaced with a simulator. If there is a problem
with a particular load cell, the symptom should disappear when that load cell is
disconnected and replaced with the simulator.
Possible Cause
No return to zero
Mechanical binding or debris in seals or under load cells; may have lost system
calibration
Non-linearity Thermal expansion or deflection under load causing binding or side load
Non-repeatability
Loose load cell mount; drifting caused by moisture, load cell overload or shock
damage; mechanical binding
Lost calibration Out of level or plumb; moisture problem; mechanical binding
Drifting readout Moisture in junction box, cables, or load cell; mechanical binding
Symptom