Nexen FMCE-875 801474 User Manual

Page 11

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11

FORM NO. L-20168-D-1112

TABLE 6

6. Remove the Retaining Ring (Item 6) from the Splined Disc

(Item 9) (See Figure 10).

7. Press the Splined Disc (Item 9) from the Bearing (Item 2)

(See Figure 10).

8. Slowly release the "C" clamp holding the Piston (Item 15)

in the Air Chamber (Item 11); then, remove the Piston (Item

15) from the Air Chamber (Item 11) (See Figure 10).

9. Remove the six Compression Springs (Item 10) (See Figure

10).

10. Remove the Retaining Ring (Item 3) from the Piston (Item

15) (See Figure 10).

11. Remove and discard the old O-ring Seal (Item 14) from the

Piston (Item 15) (See Figure 10).

12. Press the Bearing (Item 2) out of the Piston (Item 15) (See

Figure 15).

13. Clean the bearing bore of the Piston with fresh safety solvent,

making sure all old Loctite

®

residue is removed.

14. Apply an adequate amount of Loctite

®

680 to evenly coat

the outer race of the new Bearing (Item 2).

15. Carefully align the outer race of the new Bearing (Item 2)

with the bore of the Piston (Item 15) (See Figure 10).

16. Supporting the Piston (Item 15) and pressing on the outer

race of the new Bearing (Item 2), press the new Bearing into

the Piston (See Figure 10).

17. Reinstall the Retaining Ring (Item 3), securing the Bearing

to the Piston (Item 15) (See Figure 10).

18. Coat the O-ring contact surfaces of the Air Chamber (Item

11), Piston (Item 15), and the O-ring Seal (Item 14) with a

thin film of O-ring lubricant and install the new O-ring Seal

(See Figure 10).

19. Reinstall the six Compression Springs (Item 10) into the Air

Chamber (Item 11) (See Figure 10).

20. Slide the Piston (Item 15) into the Air Chamber (Item 11)

(See Figure 10).

21. Using a "C" clamp, compress the Piston (Item 15) into the

Air Chamber (Item 11) (See Figure 10).

22. Support the inner race of the Bearing (Item 2) and press the

Splined Disc (Item 9) into the Bearing and Piston (Item 15)

(See Figure 10).

23. Reinstall the Retaining Ring (Item 6) that secures the Splined

Disc (Item 9) to the Bearing (Item 2) (See Figure 10).

24. Remove the "C" clamp.

25. Remove the Retaining Ring (Item 23) from the Stub Shaft

(Item 22) (See Figure 11).

26. Press the Stub Shaft (Item 22) out the Male Pilot (Item 19)

(See Figure 11).

NOTE

One Bearing (Item 18) will remain attached to the Stub

Shaft (Item 22).

27. Press the old Bearing (Item 18) off the Stub Shaft (Item 22)

(See Figure 11).

28. Press the old Bearing (Item 18) out of the Male Pilot (Item

19) (See Figure 11).

NOTE

It is not necessary to remove the Retaining Ring (Item

17) from the inside of the Male Pilot (Item 19).

29. Clean the bearing bore of the Male Pilot (Item 19) with fresh

safety solvent, making sure all old Loctite

®

residue is removed

(See Figure 11).

30. Apply an adequate amount of Loctite

®

680 to evenly coat the

outer race of the first new Bearing (Item 18) and press it into

the output side of the Male Pilot until it is seated against the

Retaining Ring (Item 17) inside the Male Pilot (See Figure

11).

31. Press the second new Bearing (Item 18) onto the Stub Shaft

(Item 22) (See Figure 11).

FIGURE 10

3

6

2

15

14

10

11

9

FIGURE 11

23

18

18

22

19

Model

Recommended Tightening Torque for (Item 12)

FMCE 625

157 In. Lbs. [17.7 Nm]

FMCE 875

266 In. Lbs. [30.0 Nm]

FMCE 1125

266 In. Lbs. [30.0 Nm]

FMCE 1375

594 In. Lbs [55.5 Nm]

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