Parts replacement—input unit – Nexen FMCE-875 801474 User Manual

Page 12

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12

FORM NO. L-20168-D-1112

32. Apply an adequate amount of Loctite

®

680 to evenly coat

the outer race of the second new Bearing (Item 18).

33. Carefully align the outer race of the second new Bearing (Item

18) with the bore of the Male Pilot (Item 19) (See Figure 11).

34. While supporting the Male Pilot (Item 19) and the inner race

of the first new Bearing (Item 18) and pressing on the outer

race of the second new Bearing (Item 18), press the second

new Bearing and Stub Shaft (Item 22) into the Male Pilot

(See Figure 11).

35. Reinstall the Retaining Ring (Item 23) (See Figure 16).

36. Apply a thin film of NEVER-SEEZ

®

to the splines of the Stub

Shaft (Item 22) (See Figure 11).

37. Coat the O-ring contact surfaces of the Male Pilot (Item 19),

Piston (Item 15), and the O-ring Seals (Items 20 and 21) with

a thin film of O-ring lubricant.

38. Install the new O-ring Seals (Items 20 and 21) (See Figure

9).

39. Align the Dowel Pins (Item 16) in the Male Pilot (Item 19)

with the holes in the Piston (Item 15) (See Figure 9).

40. Slide the Male Pilot (Item 19) and Stub Shaft (Item 22) into

the FMCE.

41. Apply a drop of Loctite

®

242 to the threads of four Socket

Head Cap Screws (Item 12) (See Figure 9).

42. Tighten the four Socket Head Cap Screws (Item 12) that

secure the Male Pilot (Item 19) to the Air Chamber (Item 11)

to the recommended torque (See Table 7).

43. Apply a drop of Loctite

®

242 to the threads of the remaining

four Socket Head Cap Screws (Item 12) (See Figure 9).

44. Slide the Air Chamber (Item 11) into the Housing (Item 1)

and install the four remaining Socket Head Cap Screws (Item

12) that secure the Air Chamber to the Housing (See Figure

9).

45. Tighten the four Socket Head Cap Screws (Item 12) that

secure the Air Chamber (Item 11) to the Housing (Item 1) to

the recommended torque (See Figure 9 and Table 6).

PARTS REPLACEMENT—INPUT UNIT

WARNING

Special attention should be exercised when working

with retaining rings. Always wear safety goggles when

working with spring or tension loaded fasteners or

devices.

1. Remove the Retaining Ring (Item 35) from the output end of

the Input Unit (See Figure 12).

2. Press the Stub Shaft (Item 11) out of the Bearing Flange

(Item 20) (See Figure 12).

NOTE

One old Ball Bearing (Item 30) will come out of the

Bearing Flange (Item 20) with the Stub Shaft (Item 11).

3. Press the first old Ball Bearing (Item 30) off the Stub Shaft

(Item 11) (See Figure 12).

4. Press the first new Ball Bearing (Item 30) onto the Stub Shaft

(Item 11) until it is seated against the Retaining Ring (Item
35) (See Figure 12).

5. Press the second old Ball Bearing (Item 30) out of the

Bearing Flange (Item 20) (See Figure 12).

FIGURE 12

20

30

35

Remove

first.

Press this

Ball Bearing

onto the

Stub Shaft.

30

11

Do not remove

Retaining Ring

(Item 35).

Do not

remove.

58

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