Brookfield DV2+Pro Viscometer User Manual

Page 94

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Brookfield Engineering Labs., Inc.

Page 94

Manual No. M03-165-F0612

Appendix K -Fault Diagnosis and Troubleshooting

Listed are some of the more common problems that you may encounter while using your Viscometer.

❏

Spindle Does Not Rotate

✓

Make sure the viscometer is plugged in.

✓

Check the voltage rating on your viscometer (115, 220V); it must match the wall voltage.

✓

Make sure the motor is ON and the desired rpm is selected.

❏

Zero RPM is the Only Available Speed

✓ Check speed set selection (section IV.2.3). If custom speed is selected, make sure that additional

speeds, other than zero, have an Asterisk (*).

❏

Spindle Wobbles When Rotating or Looks Bent

✓

Make sure the spindle is tightened securely to the viscometer coupling.

✓

Check the straightness of all other spindles; replace if bent.

✓

Inspect viscometer coupling and spindle coupling mating areas and threads for dirt; clean threads

on spindle coupling with a 3/56 left-hand tap.

✓

Inspect threads for wear; if the threads are worn, the unit needs service (see Appendix M). Check

to see if spindles rotate eccentrically or wobble. There is an allowable runout of 1/32-inch in

each direction (1/16-inch total) when measured from the bottom of the spindle rotating in air.

✓

Check to see if the viscometer coupling appears bent; if so, the unit is in need of service (see

Appendix N, “Warranty Repair and Service”).

❏

Inaccurate Readings

✓

Verify spindle, speed and model selection.

✓

Verify spindle selection is correct on DV-II+Pro.

✓

If % readings are under-range (less than 10%), the display will flash; change spindle and/or

speed.

✓

“

EEEE

” on the digital display means the unit is over-range (greater than 100%); reduce speed

and/or change spindle.

✓

Verify test parameters: temperature, container, volume, method. Refer to:

• “More Solutions to Sticky Problems”, Section III

• “DV-II+Pro Viscometer Operating Instructions, Appendix C, “Variables in

Viscosity

Measurements.

✓

Perform a calibration check; follow the instructions in Appendix E.

✓

Verify tolerances are calculated correctly.

✓

Verify the calibration check procedures were followed exactly.

If the unit is found to be out of tolerance, the unit may be in need of service. See Appendix N

for details on “Warranty Repair and Service”.

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