Troubleshooting – AERCO BMK 1.5 LN Dual Fuel June 2010 User Manual

Page 71

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TROUBLESHOOTING

8-9

TABLE 8-1. BOILER TROUBLESHOOTING – Continued

FAULT INDICATION

PROBABLE CAUSES

CORRECTIVE ACTION

LOW WATER

LEVEL

1. Insufficient water level in system

2. Defective water level circuitry.


3. Defective water level probe.

1. Check system for sufficient water level.

2. Test water level circuitry using the Control Box front panel LOW

WATER TEST and RESET buttons. Replace water level
circuitry if it does not respond.

3. Check continuity of probe end to the shell, change probe if there

is no continuity.

MODBUS COMM

FAULT

1. Boiler not seeing information from

Modbus network

1. Check network connections. If fault persists, contact qualified

Service Personnel.

PRG SWTCH CLOSED

DURING IGNITION

1. A/F Valve rotated open to purge and

did not rotate to ignition position



2. Defective or shorted switch.



3. Switch wired incorrectly.

4. Defective Power Supply Board or

fuse

5. Defective IGST Board

1. Start the unit. The Air/Fuel Valve should rotate to the purge

(open) position, then back to ignition position (towards closed)
during the ignition cycle. If the valve does not rotate back to the
ignition position, check the Air/Fuel Valve calibration. If
calibration is okay, the problem may be in the Air/Fuel Valve or
the Control Box. Refer fault to qualified service personnel.

2. If the Air/Fuel Valve does rotate to the ignition position, check

the purge switch for continuity between the N.O. and COM
terminals. If the switch shows continuity when not in contact
with the cam, check to ensure that the switch is wired correctly
(correct wire numbers on the normally open terminals).

3. If the switch is wired correctly, replace the switch.

4. Check DS1 & DS2 LEDs on Power Supply Board. If they are not

steady ON, replace Power Supply Board.

5. Check “Heartbeat” LED DS1 and verify it is blinking ON & OFF

every second. If not, replace IGST Board.


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