Installation – AERCO BMK 2.0 LN Nat. Gas for Mass. only User Manual

Page 19

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INSTALLATION

2-7

2.9.2 Indoor/Outdoor Reset Mode

This mode of operation increases supply water
temperature as outdoor temperatures decrease.
An outside air temperature sensor (AERCO Part
No. 122790) is required. The sensor MUST BE
wired to the I/O Box wiring terminals (see Figure
2-10). Refer to paragraph 2.10.1 for additional
information on outside air temperature sensor
installation.

2.9.3 Boiler Management System Mode

NOTE

BMS Model 168 can utilize either pulse
width modulation (PWM) or RS485
Modbus signaling to the Boiler. BMS II
Model 5R5-384 can utilize only RS485
signaling to the Boiler.

When using an AERCO Boiler Management
System (BMS), the field wiring is connected
between the BMS Panel and each Boiler’s I/O
Box terminal strip (Figure 2-10). Twisted
shielded pair wire from 18 to 22 AWG must be
utilized for the connections. The BMS Mode can
utilize either pulse width modulation (PWM)
signaling, or RS485 Modbus signaling. For PWM
signaling, connections are made from the
AERCO Boiler Management System to the
B.M.S. (PWM) IN terminals on the I/O Box
terminal strip. For RS485 Modus signaling,
connections are made from the BMS to the
RS485 COMM terminals on the I/O Box terminal
strip. Polarity must be maintained and the shield
must be connected only at the AERCO BMS.
The boiler end of the shield must be left floating.
For additional instructions, refer to Chapter 5,
paragraph 5.6 in this manual. Also, refer to GF-
108M (BMS Model 168) and GF-124 (BMS II
Model 5R5-384), BMS -Operations Guides.

2.9.4 Remote Setpoint and Direct Drive
Modes

The boiler can accept several types of signal
formats from an Energy Management System
(EMS), Building Automation System (BAS) or
other source, to control either the setpoint
(Remote Setpoint Mode) or firing rate (Direct
Drive Mode) of the Boiler. These formats are:

• 4 to 20 mA/1 to 5 VDC
• 0 to 20 mA/0 to 5 VDC
• PWM – (Pulse Width Modulated signal. See

para. 2.10.4)

• Network (RS485 Modbus. See para. 2.10.7)

While it is possible to control a boiler or boilers
using one of the previously described modes of

operation, it may not be the method best suited
for the application. Prior to selecting one of
these modes of operation, it is recommended
that you consult with your local AERCO
representative or the factory for the mode of
operation that will work best with your
application. For more information on wiring the
4 to 20 mA / 1 to 5VDC or the 0 to 20 mA / 0 to 5
VDC, see paragraph 2.9.3.

2.9.5 Combination Mode

NOTE

Only BMS Model 168 can be utilized for
the Combination Mode, not the BMS II
(Model 5R5-384).

With a Combination Mode unit, field wiring is
between the unit’s I/O Box wiring terminals, the
CCP (Combination Control Panel), and the BMS
(Boiler Management System). The wiring must
be accomplished using twisted-shielded pair
wire from 18 to 22 AWG. Polarity must be
maintained. For further instructions and wiring
diagrams, refer to the GF-108M Boiler
Management System Operations Guide and the
CCP-1 data sheet.

2.10 I/O BOX CONNECTIONS

The types of input and output signals and
devices to be connected to the I/O Box terminals
shown in Figure 2-10 are described in the
following paragraphs.

CAUTION

DO NOT make any connections to the
I/O Box terminals labeled “NOT
USED”. Attempting to do so may
cause equipment damage.

2.10.1 OUTDOOR SENSOR IN

An outdoor air temperature sensor (AERCO Part
No. 122790) will be required primarily for the
Indoor/Outdoor reset mode of operation. It can
also be used with another mode if it is desired to
use the outdoor sensor enable/disable feature.
This feature allows the boiler to be enabled or
disabled based on the outdoor air temperature.

The factory default for the outdoor sensor is
DISABLED. To enable the sensor and/or select
an enable/disable outdoor temperature, see the
Configuration menu in Chapter 3.

The outdoor sensor may be wired up to 200 feet
from the boiler. It is connected to the
OUTDOOR SENSOR IN and SENSOR
COMMON terminals in the I/O Box (see Figures

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