Innovation series water heaters – AERCO Innovation (G-10-1350 to G-11-0563) User Manual

Page 76

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Innovation Series Water Heaters

Chapter 7

OMM-0079_0B

USER MANUAL

Troubleshooting Guide

Page 76 of 200

AERCO International, Inc.

· 100 Oritani Dr. · Blauvelt, NY 10913 · Phone: 800-526-0288

PR1 - 07/21/11

TABLE 7-1. WATER HEATER TROUBLESHOOTING – Continued

FAULT INDICATION

PROBABLE CAUSES

CORRECTIVE ACTION

AIRFLOW FAULT

DURING PURGE

1. Blower not running or running too slow


2. Defective Air Flow Switch

3. Blocked Air flow Switch

4. Blocked Blower inlet or inlet ductwork.


5. No voltage to switch from control box.


6. PROBABLE CAUSES from 3 to 12 for

AIRFLOW FAULT DURING IGNITION
applies for this fault

1. Start the unit. If the blower does not run check the blower solid

state relay for input and output voltage. If the relay is okay,
check the blower.

2. Start the unit. If the blower runs, check the airflow switch for

continuity. Replace the switch if there is no continuity.

3. Remove the air flow switch and inspect for signs of blockage,

clean or replace as necessary.

4. Inspect the inlet to the combustion blower including any

ductwork leading up to the combustion blower for signs of
blockage.

5. Measure for 24 VAC during start sequence from each side of the

switch to ground. If 24VAC is not present refer to qualified
service personnel.

6. See CORRECTIVE ACTIONS from 3 to 12 for AIRFLOW FAULT

DURING IGNITION.

AIRFLOW FAULT

DURING RUN

1. Blower stopped running due to thermal

or current overload

2. Blocked Blower inlet or inlet ductwork

3. Blocked airflow switch

4. Defective airflow switch

5. Combustion oscillations

6. PROBABLE CAUSES from 3 to 16 for

AIRFLOW FAULT DURING IGNITION
applies for this fault

1. Check combustion blower for signs of excessive heat or high

current draw that may trip thermal or current overload devices.

2. Inspect the inlet to the combustion blower including any

ductwork leading up to the combustion blower for signs of
blockage.

3. Remove the airflow switch and inspect for signs of blockage,

clean or replace as necessary.

4. Measure the airflow switch for continuity with the combustion

blower running. If there is an erratic resistance reading or the
resistance reading is greater than zero ohms, replace the switch.

5. Run unit to full fire. If the unit rumbles or runs rough, perform

combustion calibration.

6. See CORRECTIVE ACTIONS from 3 to 16 for AIRFLOW FAULT

DURING IGNITION.

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