Build the front fuselage deck – Great Planes Extra 300S 60 Kit - GPMA0236 User Manual

Page 29

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16. Center the landing gear on the fuse and drill two 1/8"

holes through the landing gear rails. Mount the landing
gear in place with the #8 x 5/8" truss head screws.

17. Remove the landing gear and harden the cut threads

in the landing gear rails with thin CA.

18. Install the four 36" plastic outer pushrod tubes

through the guide holes in the formers until they go through
former 8 as shown on the plan. Cut the tubes so that 1" of
the tubes protrude outside the slots at the aft end.

19. Glue the tubes to the slots at the aft end of the

fuselage with microballoons and epoxy. Completely fill the
slots with the microballoons and epoxy so they can be
sanded flush later. Glue the tubes to the formers with
medium CA.

20. After the epoxy has cured, use your bar sander and

150-grit sandpaper to sand the outer pushrod tubes and
epoxy filler flush with the fuselage sides.

21. Glue the die-cut 1/8" ply stab base (part #5) in

place with medium CA.

1. Glue the three die-cut 1/8" ply front deck formers

(part #’s 25, 26, and 27) in place, using a 90° triangle to
keep the formers perpendicular to the fuse top.

2. Glue the two 3/8" x 12" balsa triangle transition

stringers to the front deck formers and the fuse top. Trim
them flush with the front of former 6.

3. From the 3/16" x 3/16" x 36" balsa sticks, cut and glue

the five front deck stringers in place.

Build the Front Fuselage Deck

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