Cleaning the weld, Strike test – Chicago Electric Wire Feed Welder MIG 170 User Manual

Page 23

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Page 23

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SKU 68885

Welding Tips

A good way to test welding technique is to examine

a weld’s appearance after it has cooled and the slag

has been removed. Then, better welding can be

learned by adjusting your weld technique

to remedy any problems found.

A typical solid wire (GMAW) weld

before cleaning.

base metal

weld bead

spatter

A typical flux-core wire (FCAW) weld

before cleaning.

base metal

weld bead

slag

spatter

Cleaning the Weld

TO PREVENT SERIOUS INJURY:

Continue to wear ANSI-approved safety

goggles and protective wear when

cleaning a weld.

Sparks or chips may fly when cleaning.

1. A weld from flux core wire will be covered by slag, use

the Chipping Hammer to knock this off.

Be careful

not to damage the weld or base material.

2. Then, use the Wire Brush to further

clean the weld or use an angle grinder

(sold separately) to shape the weld.

Chipping

Hammer

Wire Brush

Strike Test

A test weld on a PIECE OF SCRAP can be tested by

using the following procedure.

WEAR ANSI GOGGLES DURING THIS PROCEDURE.

WARNING! This test WILL damage the weld it is

performed on. This test is ONLY an indicator of weld

technique and is not intended to test working welds.
1. After two scraps have been welded together and the

weld has cooled, clamp one scrap in a sturdy vise.

2. Stay clear from underneath while you strike

the opposite scrap with a heavy hammer,

preferably a dead-blow hammer.

3. A

GOOD WELD will deform but not break,

as shown on top.

A

POOR WELD will be brittle and snap at the weld,

as shown on bottom.

clamp

SCRAP

workpiece

GOOD WELD

bends and is not brittle

dead-blow hammer

clamp

SCRAP

workpiece

POOR WELD

snaps or cracks

dead-blow hammer

SAFETY

MAINTENANCE

BASIC WELDING

WELDING TIPS

SETUP

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