Build the fusela ge, Build the fusela g e bottom frame w ork – Top Flite TOPA0300 User Manual

Page 28

Advertising
background image

NO

TE: The 1/8” die-cut pl

yw
ood f

o

rmer

s

are stamped onl

y with the necessar

y

por

tion of their name

. For e

xample

, F-2B is

stamped 2B.

1. Pin the

bottom vie

w

of the Fuselage plan

to a flat b

uilding surf

ace

, then co

v

e

r it with

w

a

x

ed paper

. Cut the plans apar

t if necessar

y.

2. Use 30-Min

ute Epo

xy to glue the f

ollo

wing

1/8” die-cut pl

y par

ts
together to mak

e sub-

assemb

lies:

A)

T

w

o
F-1

fo

rmers

. Mak

e sure the notches

are aligned.

B)

T

w

o

F-1B

fo

rmers

.

Don’t

glue them to F-1

.

C)

T

w

o

Fuse K

eel

par

ts

. Apply w

eight to hold

them flat.

D)

T

w

o
FW

-A

and one

FW

-B

Fire

w

all. Mak

e

sure that FW

-B is on the “bottom” of the

stac

k and that all the tabs are aligned.

E)

F2-B

and

F2-D

. F2-D m

ust be glued to the

forwar

d face

of F2-B

. Mak

e sure that the

do
w

el holes are aligned.

3. Pin the 3/16” x 3/8” x 48” g

roo

v

e

d
Main

String

e

rs

to the plans

. Be sure that the Main

Str
ingers are aligned with the outside edge of

the f

o

rmers and

NO

T
the outside sheeting line

on the plans

. When pinning the Main Str

ingers

at F-1,

align them with the dashed line that

e

xtends past F-1

. The

1/8” gr

oo
ve faces to

the outside

of the fuse

. Lea

v

e

e
xcess mater

ial

e

xtending be

y

ond F-1 and at the tail f

or tr

imming

to siz

e later

.

IMPOR

T

ANT

: Bef

ore star

ting assemb

ly

, drill

a 3/16” pushr

od hole thr

ough eac

h of the

punc

h-marks on f

ormer

s F-2 - F-8.

All

fo

rm

ers m

ust be installed with the stamped

identification n

u

mber f

acing f

orw

ard. This is

necessar

y to align the pushrod holes

.

Build the fusela

g

e

bottom

frame

w

ork

B

UILD THE FUSELA

GE

❏❏

5. Plug the flaps with the hinges into the

wing. Chec

k the fit and r

un the flaps through

their complete r

ange of motion. Mak

e an

y

required adjustments until the flaps s

w

ing

freely

. Remember

, the flaps m

ust

c

lose

flush

against the wing TE.

❏❏

4. When a good fit is obtained, install

large Robar

t

Piv

ot P

oint Hing

es
.

NO

TE
:

The

hinges are

not glued

in until

after

the finish

has been applied. Deter

mine the hinge

locations from the plans (if y

ou f

orgot to mar

k

them in the aft inner spar), then dr

ill 3/16”

holes at the hinge locations using the dr

ill

guides to obtain the correct angle f

or the hinge

❏❏

2. Assemb

le the tw

o
Flap Drill Guides

(A&B)

b

y

gluing the six die-cut 1/8” ply pieces

as sho

wn.

❏❏

3. T

est fit the flaps

. Chec

k that all edges

are flush.

28

Advertising