Hinge the contr ol surf a ces – Top Flite TOPA0300 User Manual

Page 42

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one end attached to a pin centered at the tail)

out to a wing tip

. Put a piece of tape on the

str
ing to mar

k the intersection of the str

ing and

the wing tip

. Swing the str

ing o

v

er to the other

wing tip and chec

k to see if the distances are the

same (see diag

ram). Adjust the position of the

tr

ailing edge of the wing until the wing is

proper

ly aligned.

NO

TE: Make sure the wing is held securel

y

and cannot shift while y

ou are drilling the

mounting holes.

3.
Lightl

y

mar

k the center of the wing mount

holes on the Mounting Bloc

ks
, with a

1/4” drill

bit

inser

ted through the Bolt Plates in the wing.

Do

not

dr
ill through the Mounting Bloc

ks with

the 1/4" Bit.

4.
Remo

ve the wing

and dr

ill the holes with a

#10

(or 13/64”) dr

ill bit through the wing mount

b

loc
ks
. K
eep the dr

ill as v

e

rtical as possib

le

. T
a

p

the holes with a

1/4-20 tap

. Add a couple drops of

thin CA to the holes to harden the threads

, then

re-tap the holes after the CA has fully cured.

5. Bolt the wing in position with

1/4-20 x 2”

n

ylon

Wing Bolts

.

The n

ylon Wing Bolts ma

y be

shor

tened to 1-1/2” if desired.

NO

TE: Hinging is usuall

y done after

co
vering and painting; ho

we
ver

, because

the contr

ol linka

g

es will be enc

losed in the

fuse

, y
ou should temporaril

y install the

hing

es WITHOUT using CA so that the

c

le

v

ises can be adjusted. The hing

e

locations are sho

wn on the plans.

Cut 15 hinges (3/4” x 1”)

from the 2” x 9” CA hinge

str
ip

. T
rim the cor

ners at a

45 deg

ree angle to mak

e

inser

tion easier

.

1. Use a

#11 b

lade

in a hob

b

y

knif

e to cut

matching hinge slots in the Stab and the

Ele

v

ators at the locations sho

wn on the plans

.

T

est fit the Ele

v

a

tors to the Stabiliz

er with all

hinges

and

the wire joiner in place

. Mak

e sure

both Ele

v

ators are set at the same angle

. Mak

e

adjustments to the joiner wire and pushrod

length if necessar

y.

Do steps 2 and 3 AFTER the model has been

co
vered.

2. Chamf

er the ends of the joiner wire slightly

with a file

. Roughen the “ar

m

s” with coarse

sandpaper

. Clean the “ar

ms” thoroughly with

ru

b

bing alcohol. W

o

rk

a generous amount of

30-Min

ute Epo

xy into the wire joiner holes in

the ele

v

ators

.

3. W

o

rk

the ele

v

ator hinges into the stab and,

as y

ou do this

, inser

t the wire joiner all the w

a

y

into the ele

v

ator holes

. Wipe a

w

a

y

an

y e

xcess

epo

xy

. Glue the hinges in place using 4-6 drops

of
thin

CA on

both sides of eac

h hing

e

.

1. Hold the Rudder against the Fin. Mar

k

the

location of the T

orque Rod

tiller

on the LE of the

Rudder

. Dr

ill a 9/64” hole into the Rudder LE

that is in line with the T

orque Rod

tiller

. A hand-

tur
ned

Pin Vice

is a good tool f

or this pur

pose

.

2. Cut a 9/64”-wide g

roo

v

e

from the bottom of

the Rudder to the tiller hole

. Ream out the

g

roo

v

e

with a 9/64” dr

ill bit or round file

. Inser

t

the T

orque Rod tiller into the hole

, then seat the

Rudder against the Fin TE. Mak

e whate

v

e

r

adjustments are necessar

y to align the Rudder

in the neutr

al position. Doub

le chec

k that the

ser

v

o is centered.

Hing

e the rud

der and ailer

ons

Hing

e the ele

v

ator

1"

1"

3/4"

HINGE THE CONTR

OL

SURF

A

CES

42

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