How your log sputter operates, The pump, The directional valve and cylinder – MTD 242-632-000 User Manual

Page 14: Dperatidnal prdblems

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HOW YOUR LOG SPUTTER OPERATES

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Directional

Valve

Relief Valve

Breather

Cap Unloading

Valve

Pilot

Pressure

Line

Pump

Reservoir

High Volume

Low Pressure

Gear Section

Low Volume

High Pressure

Gear Section

THE PUMP

A two-stage log splitter pump has one large g nd one

small

gear

section,

using

common

inlet

and

outlet

ports. Below a preset pressure (called unloadir g pres­

sure)

a

check

valve

between the

two

gear

sections

allows both flows to combine. Together, the tv/o gear

sections

create

a

large

volume

flow

which

produces

rapid cylinder movement under low load condit ons.

Above

unloading

pressure,

a

pilot

pressure

line

(which simulates actual pressure at the cylinder) acti­

vates the unloading valve, which causes the flow to

bypass the large gear section and return to the pump

inlet

area.

The

small

gear

section

is now

operating

alone,

and

will

generate

the

higher

pressure

neces­

sary for the actual log splitting operation.

The original factory setting for the unloading ^^alve is

designed

to

provide

maximum

flow

while

remaining

below engine stalling load.

Note: Splitting capabiiity

is not affected by the setting of the unloading

valve. Do not attempt to adjust or reset it \/ithout
a pressure gauge (should be performed by an
authorized service dealer only).

THE DIRECTIONAL VALVE AND CYLINDER

From the pump, oil flows to a four way, three position

directional

valve.

At

the

neutral

position

this

valve

directs

the

flow

back

to

the

oil

reservoir,

bypassing

the cylinder. When the directional valve is d recting

the flow to the back of the cylinder, the cylinder rod

extends

quickly

until

it

meets

significant

resi

stance.

Upon reaching unloading pressure, movemen of the

shaft will slow but will continue forward. If the pres­

sure

reaches

a

preset

maximum

(called

relief

valve

pressure) the relief valve, located within the direction­

al valve, will allow the flow to bypass the cylinder and

return

to

the

reservoir.

This

can

happen

when

the

cylinder

rod

meets

excessive

resistance,

or

when

it

reaches the end of its stroke and can move no farther.

Note: Never operate at relief valve pressure for
more than a few seconds.

When the directional valve is directing the flow to the

front of the cylinder, the rod will retract quickly since it

is

encountering

no

resistance.

The

relief

valve

will

momentarily bypass the flow at the end of the return

stroke but the directional valve should then automati­

cally return to the neutral position, directing the flow

directly into the reservoir. This serves to protect the

pump from possible damage due to prolonged opera­

tion at relief valve pressure.

Because of the potential for system damage, the relief

valve is carefully and precisely preset by the manu­

facturer.

Note: The user should not attempt to adjust or

change the setting of the relief valve.

DPERATIDNAL PRDBLEMS

If you have trouble with your log splitter, please refer

to the Hydraulic Trouble Shooting Guide on page 16.

Note: Readjustment of valves or disassembly of
pump should be performed by an authorized ser­
vice dealer only.

14

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