Attaching tongue to reservoir tank, Installing the hitch, Attaching the wedge, beam and cylinder assembly – MTD 242-632-000 User Manual

Page 6

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9.

Check the assembly of the wheels. There should

be no side to side play, and the wheel should

spin freely.

Place hub caps in position on wheels and tap on

with a soft hammer or mallet.

ATTACHING TONGUE TO RESERVOIR TANK

1

2

.

Hex Lock

The tongue is shipped with the jack stand already

attached to the tongue. The jack stand is in the

transport position. Remove the spring pin and cle­

vis pin. Pivot the jack stand to the operating posi­

tion

(90°),

and

secure

with

the

clevis

pin

and

spring pin. See figure 3.

Remove the two hex bolts, lock washers and hex

nuts on the front of the reservoir tank. Two 9/16"

wrenches are required. Place the tongue in posi­

tion, and secure with hardware just removed. See

figure 4.

INSTALLING THE HITCH

1.

Using two 9/16" wrenches, remove the hardware

which is assembled through the sides of the hitch.

Do not remove the one washer, chain and spacer

from the one hex bolt.

2

.

3.

4.

FIGURE 5.

Place the hitch in position on the end of the

tongue as shown in figure 5. Using hole closest to

the jack stand, insert the hex bolt (with hardware

attached) through hitch and tongue.

Place

the

other

spacer,

safety

chain

and

flat

washer on the hex bolt. Secure with hex lock nut.

Secure front of tow hitch to tongue with the other

hex bolt, lock washer and hex nut just removed,

using the forward hole in hitch and tongue.

5. Tighten both bolts and nuts securely using two

9/16" wrenches.

ATTACHING THE WEDGE, BEAM AND CYLINDER
ASSEMBLY

1.

Stand

the

wedge,

beam

and

cylinder

assembly

upright.

2.

Remove the cotter pin from the hinge pin, located

on top of the reservoir tank assembly. Move the

reservoir

tank

assembly

in

position

against

the

beam. See figure 6.

3.

Insert

hinge

pin

just

removed

through

welded

brackets

on

beam

and

reservoir

tank

assembly.

Secure with cotter pin, bending the ends of the

pin in opposite directions.

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