6500xl extended life generator, Troubleshooting, Problem cause solution – Generac 6500XL User Manual

Page 13

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6500XL Extended Life Generator

TROUBLESHOOTING

Problem

Cause

Solution

Engine is running, but

no AC output is
available.

1. Circuit breaker is open.

2.

Poor connection or defective cord set.

3.

Connected device is bad.

4.

Fault in generator.

1. Reset circuit breaker.

2.

Check and repair.

3.

Connect another device that is in good

condition.

4.

Contact Generac service facility.

Engine runs good but

bogs down when loads

are connected.

1. Short circuit in a connected load.

2.

Generator is overloaded.

3.

Engine speed is too slow.

4.

Shorted generator circuit.

1. Disconnect shorted electrical load.

2.

See "Don’t Overload the Generator”
on page 11.

3.

Contact Generac Power Systems

service facility.

4.

Contact Generac service facility.

Engine will not start; or
starts and runs rough.

1. Run/Stop switch set to “Stop”.

2.

Dirty air cleaner.

3.

Out of gasoline.

4.

Stale gasoline.

5.

Spark plug wire not connected to spark
plug.

6.

Bad spark plug.

7.

Water in gasoline.

8.

Overchoking.

9.

Low oil level.

10. Excessively rich fuel mixture.

11. Intake valve stuck open or closed.

12. Engine has lost compression.

1. Set switch to “Run”.

2.

Clean or replace air cleaner.

3.

Fill fuel tank.

4.

Drain gas tank and fill with fresh fuel.

5.

Connect wire to spark plug.

6.

Replace spark plug.

7.

Drain gas tank; fill with fresh fuel.

8.

Put choke lever to “Run” position.

9.

Fill crankcase to proper level.

10. Contact Generac Power Systems

service facility.

11. Contact Generac Power Systems

service facility.

12. Contact Generac Power Systems

service facility.

Engine shuts down
during operation.

1. Out of gasoline.

2.

Low oil level.

3.

Fault in engine.

1. Fill fuel tank.

2.

Fill crankcase to proper level.

3.

Contact Generac Power Systems
service facility.

Engine lacks power.

1. Load is too high.

2.

Dirty air filter.

3.

Engine needs to be serviced.

1. See “Don’t Overload the Generator”

on page 11.

2.

Replace air filter.

3.

Contact Generac Power Systems
service facility.

Engine “hunts” or
falters.

1. Choke is opened too soon.

2.

Carburetor is running too rich or too

lean.

1. Hove choke to halfway position till

engine runs smoothly.

2.

Contact Generac Power Systems
service facility.

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