How your log splitter operates, The pump, The directional valve and cyundfr – MTD 241-521-000 User Manual

Page 14: Operational problems

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HOW YOUR LOG SPLITTER OPERATES

Reservoir

High Volume

Low Pressure

Gear Section

High Pressure

Gear Section

THE PUMP

A

two-stage

log

splitter

pump

has

one

large

z

nd

one

small

gear

section,

using

common

inlet

and

outlot

ports.

Below

a

preset

pressure

(called

unloading

prassure)

a

check

valve

between

the

two

gear

sections

allows

both

flows

to

combine.

Together,

the

two

gear

sections

create

a

large

volume

flow

which

produce

;

rapid

cylinder movement under low load conditions.

Above

unloading

pressure,

a

pilot

pressure

line

(which

simulates

actual

pressure

at

the

cylinder)

activates

the

unloading

valve,

which

causes

the

flow

to

bypass

the

large

gear

section

and

return

to

the

pump

inlot

area.

The

small

gear

section

is

now

operating

alone,

and

will

generate

the

higher

pressure

necessary

for

tho

actual

log splitting operation.

The

original

factory

setting

for

the

unloading

oalve

is

designed

to

provide

maximum

flow

while

remaining

below

engine

stalling

load.

Note: Splitting ca|lability

is not affected by the setting of the unioadincj vaive.
Do not attempt to adjust or reset it without a

pressure gauge (shouid be performed by an
authorized service dealer only).

THE DIRECTIONAL VALVE AND CYUNDfR

From the pump, oil flows to a four way, three position

directional

valve.

At

the

neutral

position

this

valve

directs the flow back to the oil reservoir, bypas,<»ng the

cylinder.

When

the

directional

valve

is

directing

:he

flow

to

the

back

of

the

cylinder,

the

cylinder

rod

nxtends

quickly

until

it

meets

significant

resistance.

Upon

reaching

unloading

pressure,

movement

of

tf

e

shaft

will

slow

but

will

continue

forward.

If

the

pressure

reaches

a

preset

maximum

(called

relief

valve

pressure)

the

relief

valve,

located

within

the

directional

valve,

will

allow the flow to bypass the cylinder and return to the

reservoir.

This

can

happen

when

the

cylinder

rod

meets

excessive

resistance,

or

when

it

reaches

the

end

of

its

stroke and can move no farther.

Note: Never operate at relief valve pressure for more
than a few seconds.

When

the

directional

valve

is

directing

the

flow

to

the

front

of

the

cylinder,

the

rod

will

retract

quickly

since

it

is

encountering

no

resistance.

The

relief

valve

will

momentarily

bypass

the

flow

at

the

end

of

the

return

stroke

but

the

directional

valve

should

then

automatical­

ly return to the neutral position, directing the flow direct­

ly

into

the

reservoir.

This

serves

to

protect

the

pump

from

possible

damage

due

to

prolonged

operation

at

relief valve pressure.

Because

of

the

potential

for

system

damage,

the

relief

valve

is

carefully

and

precisely

preset

by

the

manufacturer.

Note: The user should not attempt to adjust or
change the setting of the relief vaive.

OPERATIONAL PROBLEMS

If

you

have

trouble

with

your

log

splitter,

please

refer

to the Hydraulic Trouble Shooting Guide on page 15.

Note: Readjustment of valves or disassembly of
pump should be performed by an authorized ser­
vice dealer only.

14

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