Generac Power Systems 0940-1 User Manual

Page 3

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TABLE OF CONTENTS

OPERATING INSTRUCTIONS

GENERAL SAFETY RULES...............................inside cover

IDENTIFICATION RECORD.............................................. 2-3

GENERATOR and INVERTER FEATURES................... 2-4

READ THIS MANUAL THOROUGHLY

Operation and Maintenance.................................................................. 5
How to Obtain Service........................................................................... 5
Service Dealer Location........................................................................ 5

GENERATOR FAMILIARIZATION

Generator Applicability.......................................................................... 6
Safety....................................................................................................... 6

OPERATING INSTRUCTIONS

Generator Control Panel........................................................................ 7
Automatic Choke.................................................................................... 7

Before Starting the Engine................................................................ 7-8
Starting.................................................................................................... 8
Stopping the Generator......................................................................... 8

Applying Loads to Generator................................................................ 8
Attention Required After Submersion................................................. 8
Operation in High Grass or Brush........................................................ 8
Operating Precautions.........................................................................8-9

Effects of Moisture and Dirt.................................................................. 9
Don't Overload the Generator............................................................... 9

ENGINE PROTECTIVE DEVICES

Automatic Low Oil Pressure Shutdown.............................................. 9

High Temperature Shutdown................................................................ 9
Overspeed............................................................................................... 9
Low Voltage............................................................................................. 9

SPECIFICATIONS

Fuel Requirements............................................................................... 10
Engine Oil Requirements.................................................................... 10

Generator Specifications..................................................................... 10

Engine Specifications.......................................................................... 10

MAINTENANCE

Checking Engine Oil Level.................................................................. 11
Change Engine Oil............................................................................... 11

Change Oil Filter.................................................................................. 11
Engine Air Cleaner...........................................................................11-12
Clean Air Intake Screen.... ................................................................... 12
Spark Arrestor Muffler....... .................................................................. 12
Engine Spark Plug.................................................................................12
Fuel Filter................................................................................................12
Inverter....................................................................................................12
Cleaning the Generator.........................................................................13
Battery................................................................................................:... 13
Service and Adjustments..................................................................... 13

Throttle Linkage Adjustment.......................................................... 13-14
Adjusting the Carburetor................................................................. 14
Adjusting Valve Clearance................i................................................. 14

Major Service Manual........................................................................... 15
Exercising the Generator.................................................................... 15
Out of Service Protection.................................................................... 15
Return the Unit to Service after Storage............................................ 15
Service Dealer Location........................................................................15

INSTALLATION INSTRUCTIONS

INSTALLATION SAFETY RULES................ ..................... 16

GENERAL INSTALLATION INFORMATION

Purpose and Scope............................................................................... 17
Safety...................................................................................................... 17
Standards Booklets...............................................................................17
Equipment Description......................................................................... 17
Engine Generator Operating Speed.................................................... 17

LOCATION AND SUPPORT

Generator Location............................................................................... 18
Generator Support.................................................................................18
Suspended Mounting............................................................................ 18
Generator Restraint...............................................................................19

GENERATOR COMPARTMENTS

Compartment Seams.............................................................................19
Compartment Size................................................................................. 20
Compartment Construction..................................................................20
Sound Insulation Materials.................................................................. 20
Compartment Floor Cutouts................................................................ 21

Acoustics............................................................................................... 21

COOLING AND VENTILATION AIR

Generator Air Flow................................................................................ 22
Cooling Air Inlet Openings...................................................................22
Compensating for Restrictions............................................................23
Inverter Location.................................................................................. 23
Testing the Installation......................................................................... 23

GASOLINE FUEL SYSTEM

Fuel Tank...........................!....................................................................24
Generator Fuel Supply Line................................................................. 24

PROPANE GAS FUEL SYSTEM

Parts Not Included in Fuel System......................................................25
Some Important Considerations..........................................................25
Va/tor Withdrawal.................................................................................. 25
Primary Regulator................................................................................. 25
Gaseous Carburetion............................................................................ 26

Fuel Supply Lines.................................................................................. 26
Excess Flow Valve................................................................................ 26
Leakage Tests........................................................................................ 26

EXHAUST SYSTEM

Mufflers and Spark Arrestors...............................................................27
Type of Exhaust System....................................................................... 27
Exhaust System Safety......................................................................... 27

ELECTRICAL CONNECTIONS

Wiring...................................................................................................... 28
Generator AC Connection System...................................................... 28

Conduit....................................................................................................28
Isolating Different Power Sources................................................. 28-30

Power Supply Cord............................................................................... 28
Ground Fault Circuit Interrupters......................................................

29

Sensing Harnesses................................................ 29 ^

BATTERY INSTALLATION............................................... 31

OPTIONAL ACCESSORIES........................................... 32

POST INSTALLATION TESTS....................................... 33

INSTALLATION CHECK LIST........................................... 34

MAJOR FEATURES AND DIMENSIONS.................... 35-36

TROUBLESHOOTING....................................................... 37

ELECTRICAL DATA........................................ ......... ... 38-39

REPAIR PARTS............................... ........ ................40 to 51

CALIFORNIA EMISSIONS WARRANTY.................,....52 -53

WARRANTY.................................................. .........

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