Brake adjustment (see figure 6), Wheel alignment, Deck adjustment (model 800) – Bolens 1208 User Manual

Page 9

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BRAKE ADJUSTMENT (See Figure 6)

The brake is located by the left rear wheel inside the

frame. During normal operation of this machine, the
brake is subject to wear and will require periodic ex­
amination and adjustment.

To adjust the brake, remove the cotter pin. Adjust the
castle nut so the brake starts to engage when the brake
lever Is V

4

" to 5/16" away from the axle housing.

NOTE:

Figure 6 is shown with the unit tipped up on rear

wheels for ciarity only.

Brake

Lever

Axle Housing

Castle Nut

Cotter Pin

FIGURE 6.

WHEEL ALIGNMENT
The caster (forward slant of the king pin) and the
camber (tilt of the wheels out at the top) require no ad­
justment. Automotive steering principles have been

used to determine the caster and camber on the
mower. The front wheels should toe-in 1/8 inch. See
figure 7. To adjust, follow these steps:

1. Remove the cotter pin and flat washer which hold

the tie rod to the axle bracket. See figure 7.

Adjust the tie rod in or out until the wheels toe-in
approximately 1/8" (Dimension "A" should be ap­
proximately

1

/

8

" less than dimension "B”). See

figure

8

.

Replace the tie rod into the wheel bracket, and
replace the cotter pin and flat washer.

2

.

3.

FIGURE 8.

DECK ADJUSTMENT (Model 800)

The deck adjustments which follow are for the 30" deck
only. For 32" or 38" decks, refer to the next section.

Side to Side Leveling

NOTE:

Check tire pressure in ail four tires before levek

ing the deck. Recommended tire pressure is 12 p.sJ.

If an uneven cut is obtained, the deck may be leveled.

A deck adjustment rod is located on the right side of
the unit. See figure 9.

To adjust the deck, loosen the two hex nuts at the right

rear deck link assembly. Thread the hex nuts up or

down the deck adjustment rod as necessary. Retighten
the hex nuts.

Deck Adjustment

Rod

Hex Nuts

FIGURE 9.-Model 800

Front to Rear Adjustment

The front of the deck should be approximately 1/4" to
3/8" lower than the rear of the deck. Adjust the pitch

as follows.

1. Place the deck in the engaged position.

2

. Remove the hairpin cotter and flat washer which

hold the deck lift connecting rod to the front deck

lift assembly. See figure 10.

3. Remove the connecting rod from the deck lift

assembly and thread it in or out of the ferrule as
necessary. See figure

10

. Replace the rod.

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