Do not overfill the vessel, Releasing pressure, Withdrawing liquid samples – Parr Instrument Series 5500 User Manual
Page 13: Initial operating test, Internal cooling loop, Compact mini bench top reactors
 
Compact Mini Bench Top Reactors
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13
With the inlet valve open and the flow control valve 
on the gas tank closed, open the main valve on the 
gas tank only about one-quarter turn; then use the 
flow control valve or the valve on a pressure regula-
tor to control the flow of gas into the vessel. After 
the desired pressure has been reached, close the 
tank valves and the vessel inlet valve and discon-
nect the hose at the vessel end.
Do Not Overfill the Vessel
Always watch the pressure gage closely when ad-
mitting gas so as not to exceed the maximum work-
ing limit. Remember that any subsequent increase 
in temperature will raise the pressure. Also, be 
sure that the amount of liquid placed in the vessel 
is carefully controlled. As a general rule, the liquid 
charge should not exceed two-thirds of the capac-
ity of the cylinder. Too much liquid in the vessel can 
lead to development of dangerous pressures if suf-
ficient space is not provided for expansion when the 
liquid is heated. This hazard is explained in greater 
detail in a warning statement included in the Instruc-
tion Manual No. 230M.
Releasing Pressure
Use the gas release valve to reduce the pressure in 
the vessel if the reactor is accidentally overcharged 
when filling. Use this valve also to release any 
excess pressure during a run and to exhaust the 
vessel at the end of a run. If the discharge gases are 
flammable or toxic, discharge to an exhaust hood or 
to any other safe release point.
Withdrawing Liquid Samples
Liquid samples may be withdrawn from the sam-
pling valve attached to the same adapter as the gas 
inlet valve whenever the vessel is pressurized. Al-
ways close the inlet valve before withdrawing a liq-
uid sample and open the sampling valve cautiously 
because liquid will be discharged with considerable 
force. Be particularly careful if the temperature of 
the sample is above its boiling point at atmospheric 
pressure. If so, it will “flash” and be lost as soon 
as it is released from the vessel. This problem can 
be avoided by connecting an optional 4351 Sample 
Collection Vessel to the sampling valve to collect the 
liquid into an appropriate receiver. The addition of 
a small amount of gas can be used to clear the dip 
tube between liquid samples so that the next sam-
ple drawn through the tube will truly be representa-
tive of the mixture.
Initial Operating Test
Read all operating instructions carefully so as to be 
well acquainted with the correct procedures for han-
dling the vessel and for operating the controller and 
other accessories. An initial operating test should 
be made, with only water, to check the apparatus 
before starting the first experimental runs. For this 
initial test, fill the cylinder not more than half full of 
water and run the temperature up to 150 ºC while 
checking the apparatus for leaks and observing the 
performance of the temperature controller.
Internal Cooling Loop
Each Mini Reactor (except the 100 and 160 mL sizes) 
has a single loop cooling coil installed in the ves-
sel with compression fittings on the head for con-
necting 1/4” copper or plastic tubing to the loop. 
(Special 1/8” OD spiral coils can be furnished for 
100 mL & 160 mL if required. Due to internal space 
limitations these coils are attached with male con-
nectors on the top side of the head thereby making 
the coil captive.) A slow, continuous flow of cold 
water through a cooling loop proves a very effec-
tive means for controlling temperature overshoot 
in these reactors, particularly when operating at 
temperatures below 150 °C. Water flow through the 
loop can be controlled automatically using a sole-
noid valve in the cold water line, and connected to 
the cooling socket on the rear panel of the Tempera-
ture Controller. With this arrangement, cold water 
will be admitted to the cooling loop whenever the 
controller calls for cooling. 
If internal cooling is not desired, the cooling loop 
can be removed and the opening in the head can 
be closed with No. 79HW, 1/8” NPT plugs. Option-
ally, other 1/8” NPT threaded fittings can also be 
installed in the coil openings.