Star Headlight & Lantern BKDLXT - Manual (Page 2)

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Please Note: These instructions are provided as a general guideline only. Some
vehicles may require special mounting, wiring, and/or weather-sealing. This is the
sole responsibility of the installer. Star Headlight & Lantern Co., Inc. assumes no
responsibility for the integrity of the installation for this or any of its products.
Surface Mounting Instructions
Rubber Mounting Gasket
Bezel
Foam Compression Gasket
LED Array
Mounting Surface
IMPORTANT
3. Route the wires as
shown to the right:
4. Seal the wire hole with
silicone to prevent your
wires from becoming
damaged.
5. If you are using the well nuts, push the
enclosed rubber well nuts through the
holes until the bottom side of the wider
lip rests on the surface of the vehicle.
6. Review the mounting diagram and use the appropriate screws to mount the bezel.
• Check the gasket to ensure it is resting flat and that there are no gaps
between the light and the mounting surface.
• Take extreme caution not to over tighten the screws!!! Over tightening
of the screws can strip the holes and result in a faulty mount.
7. Once the bezel is firmly attached to the mounting surface, seat the foam compression
gasket inside of it. Carefully feed any loose wire into the wire hole and press the LED
head into the bezel.
1. Use the gasket as a template
to mark your mounting holes.
2. Determine whether you are going to use the self-tapping screws or the machine screws
and well nuts.
• Use the self tapping screws for applications where the mounting surface is a minimum
of .060” (1/16”) thick and is composed of a material that will provide sufficient “bite” for
the self tapping screw.
• Use the machine screws and well nuts if your surface is less than .060” thick and/or
composed of a material insufficient for securing with self tapping screws.
WELL NUT
INSTALLATION