Vortech 1999-2001 Ford 5.4L/6.8L Super Duty/SUV User Manual
Page 3
P/N: 4FT020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
02AUG04 v2.1(99-03SuperDuty(4FT v2.1))
Table Of Contents
FOREWORD ..................................................................................................................................... ii
TABLE OF CONTENTS .................................................................................................................... iii
IMPORTANT NOTES ........................................................................................................................ iv
TOOL & SUPPLY REQUIREMENTS ................................................................................................ v
PARTS LIST-1999-2001 FORD SUPER DUTY 5.4L-STANDARD SYSTEM ..................................... vi
PARTS LIST-1999-2003 FORD SUPER DUTY 6.8L-STANDARD SYSTEM ..................................... viii
PARTS LIST-1999-2003 FORD SUPER DUTY 6.8L-H.O. w/CHARGE COOLER SYSTEM ............. xi
1.
PREPARATION/REMOVAL .................................................................................................. 1
2.
HARMONIC BALANCER & CRANK PULLEY INSTALLATION ............................................ 2
3.
OIL FEED LINE INSTALLATION .......................................................................................... 4
4.
OIL DRAIN LINE .................................................................................................................. 4
5.
FUEL PUMP INSTALLATION ............................................................................................... 5
6.
PUMP RELAY INSTALLATION ............................................................................................. 7
7.
IN-TANK FUEL PUMP REPLACEMENT ( H.O. Systems Only) ........................................... 7
8.
FUEL MANAGEMENT UNIT ................................................................................................ 8
9.
WATER PUMP AND COOLER INSTALLATION (H.O. Systems Only) ................................. 9
10.
MOUNTING BRACKET & SUPERCHARGER INSTALLATION ........................................... 11
11.
AIR INLET ASSEMBLY ........................................................................................................ 11
12.
DISCHARGE DUCTING ...................................................................................................... 12
13.
CHARGE COOLER INSTALLATION (H.O. Systems Only) .................................................. 13
14.
HOSE INSTALLATION & FILLING (H.O. Systems Only) ...................................................... 14
15.
REASSEMBLY AND FINAL CHECK .................................................................................... 15
APPENDIX ........................................................................................................................................ 17
A-1
V-10 FMU DIAGRAM .................................................................................................. 18
A-2
V-8 FMU DIAGRAM .................................................................................................... 19
A-3
MOUNTING PLATE AND SUPPORT PLATE ASSEMBLIES ..................................... 20
A-4
V-8 INLET AND DISCHARGE DIAGRAM-STANDARD SYSTEM .............................. 21
A-5
V-10 INLET AND DISCHARGE DIAGRAM-STANDARD SYSTEM ............................ 22
A-6
BELT ROUTING DIAGRAM ........................................................................................ 23
A-7
CHARGE COOLER DIAGRAM .................................................................................. 24
A-8
WATER HOSE DIAGRAM .......................................................................................... 25
iii