Vortech 1999-2000 DOHC VTEC Fuel Rails - Manual

P/N:007054
©2000 Vortech Engineering, Inc.
All Rights Reserved. Intl. Copr. Secured
12JUL00 V 1.0
1. Disconnect the negative (-) battery cable from the battery
negative terminal.
2. Remove the fuel fill cap.
3. Use a box end wrench on the 12mm banjo bolt at the fuel
filter while holding the fuel filter with another wrench. Place
a rag or shop towel over the banjo bolt and slowly loosen one
complete turn.
4. Using a 10mm socket and ratchet, remove the two bolts on
top of the stock fuel rail securing the injector wiring harness.
Remove the plastic harness from injector wiring loom.
5. Using a 22mm wrench, remove the fuel pulsation damper
from the end of the fuel rail and set it aside. Remove the fuel
line and all sealing washers.
Note the order of the sealing
washers.
6. 1.6L only: Disconnect the vacuum line from the evaporative
emission EVAP purge control solenoid valve and the vacuum
line from the purge joint that routes to the evaporative
emission control canister.
7. 1.8L only: Disconnect the vacuum signal line from the top
of the fuel regulator. Using a 10mm socket and ratchet,
remove the bolts holding the fuel regulator to the fuel rail.
1.6L only: Disconnect the vacuum signal line from the top of
the fuel regulator. Using a 10mm socket and ratchet, remove
the bolts holding the fuel regulator and the EVAP purge
control solenoid to the fuel rail.
'94-'00 1.6L/1.8L DOHC VTEC HONDA FUEL RAIL
INSTALLATION INSTRUCTIONS
WARNING: Do not smoke while working on the
fuel system. Keep open flame away
from your work area!
NOTE: Before beginning installation of the
Maxflow fuel rail, it is imperative to
ensure that the vehicle's engine is cool
to the touch, and that the fuel pressure
has been properly relieved.
Tools Required:
• 10mm Socket
• Extension
• Ratchet
• 5/32”, 1/4” Hex keys
• 3/4”, 10mm, 22mm Open end wrenches
• Pliers
• Torque wrench
• Blue Loctite 247
1
NOTE: Replace all of the washers whenever the
12mm banjo bolt is loosened.
BEFORE YOU BEGIN: Some engines originally installed in vehicles
sold/used in Japan may have a different fuel inlet
adapter. Vortech part number 7P563-019 may be
required (applies to engine swaps only).