Volant Wrangler Periscoop Snorkel TJ User Manual
Page 4
17540
1. Disconnect the negative battery cable.
2.
Remove 8 mm bolt with 13 mm socket from the support rod that
attaches to the radiator core support.
3.
Loosen both clamps from the stock air duct with 5/16 socket or at
head screwdriver.
4.
Disconnect the stock breather hose from valve cover and stock air
duct.
5.
In 04-06 models, disconnect plug from air temp sensor. Loosen
clamp and remove the stock air duct from the engine compartment
6.
Remove the three nuts that bolt the stock air box to the passenger
fender with a 10 mm socket.
7.
Once the nuts are removed from the passenger fender, remove the
stock air box from the engine compartment.
8.
Connect the reducer onto the small opening of the Volant air duct
and clamp the reducer onto the Volant duct with the #048 clamp
provided.
9.
Install the Volant air duct with the reducer on the engines throttle
body and with the #040 clamp snug the reducer onto the throttle
body.
10. Place the Volant Filter Box in preexisting location of the stock box.
Attach the Volant Filter Box with the (2) ¼” bolts, (2) ¼” washers and
(2) ¼” lock washers provided.
11. Fasten the Volant Filter Box onto the passenger fender with a 7/16
socket or open wrench.
12. 04-06 Remove the air temperature sensor from the stock air duct.
Reinsert the sensor into the Volant ½ rubber grommet located on the
back side of the duct. Reconnect the air temperature to the engines
wire harness plug.
13. Connect the Volant Air Duct with 3 1/2” Hump Hose to the Volant
Filter Box. Tighten the #056 clamps on both ends of the 3 ½” X 3”
hump hose with a 5/16 socket or at head screwdriver.
14. Once the Volant Air Duct is aligned with the Volant Air Box and the
throttle body clamp down on the both clamps that is on the reducer.
15. Insert the Volant Filter in the Volant Air Box and clamp it down onto
the Volant Filter Adapter with the clamp provided.
16. Screw down the Volant Lid onto the Volant Filter Box using a Phillips
screwdriver.
17. Reinstall the support rod with the stock 8 mm bolt.
18. Connect one end of the ½” X 7” breather hose to the molded tting
on the Volant Air Duct and the other end to the valve cover.
19. Reinstall the battery cable
MY
MAKE
MODEL
ENG.
00-06
JEEP
WRANGLER
4.0L
RECOMMENDED SERVICE PARTS
PART NO.
POWERCORE FILTER UPGRADE
61513
REPLACEMENT FILTER
5120
POWERCORE PREFILTER
51920
COTTON PREFILTER
51914
SNORKEL
37640
CLEANING KIT
5100
READ INSTRUCTIONS THOROUGHLY BEFORE DISASSEMBLING.
DO NOT SKIP ANY STEPS. ANY QUESTIONS ON A VOLANT KIT
MAY BE REFERRED TO OUR TECH SUPPORT LINE AT
(909) 481-3888 OR VISIT OUR WEBSITE AT
Volant Performance
Rancho Cucamonga, CA 91730
(909) 481-3888 Tech Support
(909) 476-1491 Fax
WARNING: OVER TIGHTENING HARDWARE MAY ALTAR THE INTEGRITY OF
THE VOLANT AIR INTAKE SYSTEM.
BEFORE ROAD TESTING
1.
Start engine, leaving the transmission in park and securing the parking brake.
2.
Make sure to look and listen for any unusual noises or air leaks. Repair
problems if needed.
3.
Once completed it will be necessary to check periodically for realignment and
tightening of all connections.
4.
Once all tests are completed, enjoy the performance of your new Volant Air
Intake System.
CARE AND CLEANING
Check the cotton reusable lter periodically and remove any excessive dirt build-up
by tapping the lter on the ground and brushing off the loosened dirt. Clean the
lter by using Volant’s Filter Recharger Kit. Volant’s Filter Recharger Kit is designed
to restore original air ow. Re-oil every 10,000 miles without cleaning to improve
ltering in sand and dirt. Clean only when dirt is very excessive or 50,000 miles.
INSTALLATION INSTRUCTIONS PART NO.
Installation Instructions:
RECOMMENDED SERVICE PARTS
APPLICATION GUIDE
INSTALL