Nexen FMCB-7-38 801613 User Manual

Page 18

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18

FORM NO. L-20179-H-1209

5. Remove the Cylinder (Item 22) from the Air Chamber

(Item 14).

6. Remove the Retaining Ring (Item 20) from the Splined

Disc (Item 9).

the Splined Disc to the Bearing (Item 18).

21. Apply a drop of Loctite

®

242 to the threads of the

Socket Head Cap Screws (Item 8).

22. Reinstall and tighten the four Socket Head Cap

Screws (Item 8) securing the Air Chamber (Item 14) to

the Housing (Item 7) to 33.2 Nm [24.5 ft-lb] torque.

23. Remove the old O-Ring Seals (Items 23 and 24) from

the Cylinder (Item 22).

24. Coat the O-Ring contact surfaces of the Cylinder

(Item 22) and the new O-Ring Seals (Items 23 and

24) with a thin film of O-Ring lubricant and install the

new O-Ring Seals.

25. Align the Spring Pin (Item 25) in the Cylinder (Item

22) with the hole in the Piston (Item 17); then,

slide the Cylinder into the Piston.

26. Apply a drop of Loctite

®

242 to the threads of the

Socket Head Cap Screws (Item 26).

27. Reinstall and tighten the four Socket Head Cap

Screws (Item 26) securing the Cylinder (Item 22) to

the Air Chamber (Item 14) to 16.7 Nm [12.3 ft-lb]

torque.

7. Press the Splined Disc (Item 9) out of the Bearing

(Item 18) and Piston (Item 17).

8. Remove the Piston (Item 17) from the Air Chamber

(Item 14).

9. Remove the Retaining Ring (Item 19) from the Piston

(Item 17).

10. Remove the old O-Ring Seals (Items 16 and 21) from

the Piston and Air Chamber.

11. Press the Bearing (Item 18) out of the Piston (Item

17).

12. Clean the bearing bore of the Piston with fresh

safety solvent, making sure all old Loctite

®

residue is

removed.

13. Apply an adequate amount of Loctite

®

680 to evenly

coat the outer race of the new Bearing (Item 18).

14. Carefully align the outer race of the new Bearing (Item

18) with the bore of the Piston (Item 20).

15. Supporting the Piston (Item 17) and pressing on the

outer race of the new Bearing, press the new Bearing

into the Piston.

16. Reinstall the Retaining Ring (Item 19), securing the

Bearing to the Piston.

17. Coat the O-Ring contact surfaces of the Air Chamber

(Item 14), Piston (Item 17), and the new O-Ring Seals

(Items 16 and 21) with a thin film of O-Ring lubricant

and install the new O-Ring Seals.

18. Slide the Piston (Item 17) into the Air Chamber (Item

14).

19. Support the inner race of the Bearing (Item 18) and

press the Splined Disc (Item 9) into the Bearing and

Piston (Item 17).

20. Reinstall the Retaining Ring (Item 20) that secures

Figure 17

9

14

16

21

17

26

24

23

20

3/19

2/18

25

22

CAUTION

Working with spring loaded or tension

loaded fasteners and devices can cause

injury. Wear safety glasses and take the

appropriate safety precautions.

PISTOn BearInG anD O-rInG SealS continued

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