4performance testing of pumps – Flowserve High Temperature Metal Bellows Seals User Manual

Page 5

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Per API 682 / ISO 21039 and unless otherwise specified, the minimum internal

diameter for piping should be 12.7 mm (0.500 inch) for shaft sizes up to 60 mm

(2.500 inch). Larger shaft sizes should use a minimum pipe diameter of 19 mm

(0.750 inch).

For “loop type” systems (Plan 23, 52 and 53 A, B, C)
All piping loops should allow a high point vent. Minimize restrictions, total tube

length and the number of bends. Use smooth, large radius bends; do not use

elbows, tees, etc. Tubing runs should be sloped continuously up or down to allow

adequate circulation, proper venting and draining. Make sure the loop, including

seal gland, does not include vapor traps. Unless otherwise specified, reservoirs

and coolers must be mounted 45 to 60 cm (18 to 24 inch) above the seal inlet

or outlet connection, whichever is the highest, to promote thermal siphoning in

standby conditions. Refer to the Flowserve Seal Support Reservoir Installation

Instruction (FIS123eng) for additional information regarding proper reservoir

installation.

For steam quench systems (Plan 62)
A steam quench is an essential plan on single high temperature bellows seals.

Steam pressure should be maintained less than 0.2 bar (3 psi) such that wisps

of steam are visible exiting the seal gland area. Steam quench inlet should be

on top of the gland with a drain at the bottom. Steam traps designed for this type

of service should be installed and maintained. Before startup, ensure that all

condensate is drained from the supply line. Open the steam quench slowly

before the pump is preheated to prevent thermal shock.

Seals Equipped with Excess Leakage Detection
Excess leakage detection, used normally with single seals or dual un-pressurized

seals, is commonly achieved by monitoring liquid level or pressure increases.

With such an arrangement, the drain line must slope down continuously to the

point of exit.

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Performance Testing of Pumps

Pump manufacturers will often run pump performance tests on water with

the mechanical seal installed. If the product pumped during field operation is

not equal to water, then seal designs and face materials will require special

precautions to prevent damage to the seals during these tests. For example,

in seals with two hard faces, alternate face materials or seal designs may be

provided that are more suitable to the test medium. These faces are to be

replaced with the specified face materials after testing is complete. A mechanical

seal with a hard face combination can be safely tested on water provided that

seal chamber pressure during the test does not exceed 5 bar (73 psi) and face

speeds do not exceed 10m/s (33 ft/s).

When high temperature seals with flexible graphite gaskets are tested on water,

the seals must be carefully dried to remove any water that may have been

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