Switches (certified) – Flowserve Automax PMV DS UltraSwitch User Manual

Page 5

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9

8

Ground terminals

6.1 Wiring instructions

DS/DM UltraSwitch™ enclosures feature pre-
wired switches. All user connections are made at a
numbered terminal strip. Both external and internal
grounding locations have been provided for use in
installation (see illustration to the right). A wiring dia-
gram is located inside the cover and indicates which
terminal numbers correspond to switch contacts:
normally open, normally closed, common, etc. Follow
the wiring diagram and electric code to connect the
switches to your system.

For field wiring: ensure that any excess wire lengths
or loops are routed away from any moving parts
and are short enough, or secured to ensure a ¼”
clearance between the wire and the inside surface of
the switchbox cover.

Solenoids may also be wired through the DS/DM
UltraSwitch™ enclosure. At least two auxiliary
terminals are included as standard. Wire the solenoid
to auxiliary terminals, then connect power leads to the
opposite terminal side. Be sure to properly ground the
solenoid at provided ground terminals.

DS/DM UltraSwitch™ DS-Series enclosures include

two 3⁄4” NPT conduit/cable entries and the DM-Series

include two M25x1.5 conduit/cable entries.

Caution!

• Proper and suitable conduit plugs must be installed

in unused conduit entries before placing the unit

into service.

• Install according to National Electric Code, local

codes, local certificates and manufacture in-

structions in all cases. Environmental seals must

be used to protect ingress of water through the

conduits. Electrical connections/plugs must

comply with relevant approval standards.

• Connecting cables must be rated for ambient

temperature above 161°C (322°F).

Note: The outside ground terminal of the Aluminum

housing has a stainless steel washer underneath

the grounding jumper. Make sure that the grounding

cable is squeezed between the washer and the

grounding jumper (see picture above).

Substitution of components may impair suitability for hazardous (classified) locations. Do not

disconnect equipment unless area is known to be non-hazardous.

To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.

7. Switches (certified)

7.2 Adjusting limit switches

UltraSwitch™ enclosures feature Quick-Set™ cams

which are used to trip the limit switches. These cams

are easily adjusted without tools.

Caution: Disconnect power before removing cover

when installed in hazardous locations.

Remove cover and set aside. Rotate actuator/valve to

full clockwise (CW) position. Adjust cam(s) associated

with CW as follows:

1. Push or pull cam against spring to disengage it

from splines.

2. Rotate cam CW breaking contact with switch (or

moving magnet away from switch).

3. Continue rotating cam CW just until switch trips.

4. Release cam and re-engage it with splines.

Rotate actuator/valve to full counter-clockwise (CCW)

position. Adjust cam(s) associated with CCW as

described in steps 1 through 4, except rotate cam(s)

CCW.

Cam adjustment

7.1 Installation in hazardous locations

Installation of this device may only be performed by authorized personnel. All wiring and other external
components used to connect this device must comply with the hazardous locations regulations.

Note: factory setting is:

Top switch = CW (closed)

Second switch = CCW (open)

Third switch = CW

Fourth switch = CCW

Special conditions for safe use

According to ATEX marking on the units indicates

WARNING: Do not open when energized. After de-energizing – delay 8 minutes before opening.

Seal within 50 mm of enclosure. Connecting cables must be rated for Tamb> 161°C / 322°F.

According to CSA marking on the units indicates

WARNING: To prevent ignition of hazardous atmospheres – disconnect before opening.

WARNING: Conduit runs must have seal fittings installed within 50 mm of the enclosure.”

FCD PMENIM0020-00 - 02/15

FCD PMENIM0020-00 - 02/15

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