Flowserve SNA-Series Pneumatic Actuator User Manual

Supernova sna-series pneumatic actuator, Maintenance instructions

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FCD AXAIM0004-

01

(AUTO-4)

03/

11

Page: 1 of 4

©

2011, Flowserve Corporation, Printed in USA

3-Position Control/Dribble Control

SR Limit Switch Method

Flowserve Corporation

1350 N. Mountain Springs Parkway

1978 Foreman Dr.

Flow Control Division

Springville, Utah 84663-3004

Cookeville, TN 38501

www.flowserve.com

Phone: 801 489 2233

Phone: 931 432 4021

Automax Valve Automation Systems

Installation, Operation and Maintenance Instructions

All actuators are factory lubricated for life, but still should be

protected from the elements and stored indoors until ready for use.
The ports of the actuator are plugged as supplied from the factory.
If actuators are stored for a long period of time prior to installation,
the units should be stroked periodically to prevent the seals from
taking a set.

Prior to assembly, check the mounting surfaces, the stem adaptor

and the bracket to assure proper fit. Manually open and close the valve
to insure freeness of operation. Be sure the valve and actuator rotate in
the same direction and are in the same position (i.e., valve open,
actuator open). Secure the valve with the stem vertical. Bolt the bracket
to the valve and place the stem adaptor on the valve stem. Position the
actuator over the valve and lower to engage the stem adaptor to the
actuator shaft. Continue to lower until the actuator seats on the bracket
mounting surface. In order to align the bolt holes, it may be necessary
to turn or stroke the actuator a few degrees and/or adjust the actuators
travel stops. Bolt the actuator to the bracket.

After consulting the valve manufacturer's recommendations,

adjust the travel stop bolts of the actuator for the proper open and
closed valve positions. Pneumatically stroke the actuator several times
to assure proper operation with no binding of the stem adaptor. If the
actuator is equipped with an UltraSwitch or other accessories, adjust
them at this time.

To prolong actuator life use only clean, dry plant air. Lubricated

air is not required, however it is recommended particularly for high
cycle applications.

Caution: Do not use lubricated air with positioners.

Actuator

Fail

Clockwise

Counterclockwise

Type

Position (CW)

(CCW)

Double Acting

Left End Cap

Right End Cap

Spring Return

CW

Left End Cap

Right End Cap

Spring Return* CCW*

Right End Cap

Left End Cap

*The pistons are rotated 180

°

for CCW fail position.

SuperNova SNA-Series Pneumatic Actuator

Endcap Screw

Adjustment Bolt

Spring

Actuator

Socket Size

Socket Size

Color Code

SNA050

4mm

3mm

White

SNA063

5mm

4mm

Light Green

SNA085

6mm

5mm

Blue

SNA100

6mm

6mm

Red

SNA115

6mm

6mm

Yellow

SNA125

8mm

6mm

Grey

SNA150

8mm

8mm

Dark Green

SNA175

10mm

8mm

Purple

SNA200

12mm

8mm

Orange

Adjustment Bolt Location

Maintenance Instructions

Disassembly Procedures

1. Disconnect all air and electrical supplies from actuator.
2. Remove all accessories from actuator and dismount actuator

from valve.

3. Position actuator with air supply ports facing you. Apply air

pressure to Port 2 to release spring pressure from the Stop
Bolt (9).

4. Remove the Stop Bolt Retaining Nut (14), Washer (15),

and O-ring (16) on the Left Endcap (19) and turn the
Stop Bolt (9) clockwise into the Body (1) until it is flush
with the endcap (19).

All actuated valves require accurate travel-stop adjustments at both
ends of the stroke to obtain optimum performance and valve seat
life. The accumulation of tolerances in adapting actuators to valves
is such that there must be a range of adjustment for both ends of
the strike to achieve the expected performance.

Travel Stop Adjustments
Both Directions

Stop Adjustments and Locations
View the actuator with the Air Ports facing you.

The SuperNova actuators have unique travel stop

adjustments in both the clockwise and counterclockwise
directions.

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