Harken 3867 System C CB Battcars: built 2008 to present - Manual (Page 10)

System C CB 10
Assembly Load Cars on Track
Consult ball chart below to find number of balls for each car. To load balls, place car on edge with retaining clip in place.
Insert balls one-by-one from center of clip and roll into return race. Do not overfill car.
2. Load intermediate car (if
used). Alternate with batten
cars until all cars are loaded.
Mast up: Use halyard to
hold cars.
1. Headboard car: Hold car so
clevis fast pin head faces up.
Align car on guide section of
loader track and gently roll
onto upper tracks. If cars stick,
realign and roll onto track.
3. Install screw stop. 3855 endstop kit—Remove
bottom 432 mm (17") track
and install cars.
Tip: Use halyard to hold
cars up.
Tip: To load headboard car assembly, angle headboard coupler. Roll car onto tracks. If necessary, remove headboard coupler assembly.
Important: To keep balls captive, we recommend loading cars onto track without sail installed. Chart below shows correct number
of balls for each car.
Lost Balls
Load Sail on Cars
Attach sail to system beginning
with lowest car. Line up toggle
and insert clevis pin.
If it is a “no wind” day, start at
headboard and hoist mainsail
as you attach sail to cars.
Part
No. Car type
Length
Color
Qty/
car
Bearing
material
Part
No.
Balls/
set
Ball Ø
in mm in mm
3867 Headboard cars (2) 9 1 / 8 231 Brown 90 Torlon 547 25 3 / 8 10
3868 Battcar w/12 mm threaded stud 5 3 / 8 136 Brown 50 Torlon 547 25 3 / 8 10
3869 Battcar w/14 mm threaded stud 5 3 / 8 136 Brown 50 Torlon 547 25 3 / 8 10
3870 Battcar w/16 mm threaded stud 5 3 / 8 136 Brown 50 Torlon 547 25 3 / 8 10
3871 Intermediate car 3 3 / 4 95 Brown 32 Torlon 547 25 3 / 8 10
3872 Universal car 5 3 / 8 136 Brown 50 Torlon 547 25 3 / 8 10
3873 Reef car 9 1 / 8 231 Brown 90 Torlon 547 25 3 / 8 10
Torlon is a registered trademark of Solvay Advanced Polymers L. L. C.