Diamondback 460 - Manual (Page 9)

460 Series
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Owner’s Manual
9
460Rb Assembly Instructions
Frame and Seat Assembly
1. Place the unit and all accompanying parts in a clean, flat, and open space.
2. Slice the Seat Track Support onto the lower bar of the Frame and bolt it in
place using four M8 x 15 mm bolts and four M8 washers. Tip: Do not
tighten all the way down any of the bolts until the Seat Track is in place.
3. Hold the Seat track up to the frame horizontally with the bolts facing the
sides. Slide the Seat Frame and Seat Track Cover onto the middle of the Seat
Track; checking to make sure they are oriented right side up and facing the
correct direction.
4. Slide the front of the Seat track onto the upper bar of the Frame, while
placing the rear end of the Seat Track into the upper arm of the Seat Track
Support. Attach the Seat Track to the Frame using four M8 x 15 mm bolts,
with two M8 washers on the front holes and two rubber stops on the rear
holes. Attach the eat Track to the Seat Track Support using two M8 x 15mm
bolts and two M8 washers.
5. Slide the Seat Track Cover along the Track to the Frame, and then thread the
Hand Pulse Cable through the Cover. Snap the Seat Track Cover into place
on the Frame by Squeezing gently along the sides, then pressing first the top
two tabs and next the bottom tow tabs.
6. Place the Seat Handlebar on the Seat Frame with the metal pulse grip facing
upward and the handles facing forward. Attach it in place using for
M8 x10mm bolts and four M8 washers.
7. Place the Seat Pad on the Seat Frame with the wide end at the back and
attach it using four M6 x 45mm bolts. Hold the Seat Back against the Seat
Frame with wide end down and attach it in place using four M6 x 45 mm
bolts.
8. Stretch the free end of the Hand Pulse Cable along the Seat Track to the back
of the Seat and plug it into the wires from the Seat Handlebar. Align the
Cable so that it will not be pinched by the Seat, test by moving the Seat back
and forth, and then use the plastic zip tie provided to hold the wire against
the Seat in this safe position.
9. Attach the Stabilizer Bar to the rear of the Seat Track Support using two
M10 x 20mm bolts.
10.Attach the Transport Bar to the front of the Frame using two M10 x 20mm
bolts.
Console Mast Assembly
1. Hold up the Console Mast with the tube end facing down and slide the
Console Mast Cover onto it as far as possible, with the tabs facing down.
2. Hold the Console Mast next to its mounting post on the front of the Frame.
Feed the wire harness through the Console Mast so that it is attached on the
Frame end and the other end comes out the top of the Mast.
3. Slide the Mast onto the mounting post. Be careful not to pinch the wires
while doing this, doing so could cause the unit malfunction. Attach the Mast
to the mounting post using three M8 x 15mm bolts and three M8 arc washers
(bent). Carefully snap the Console Mast Cover into place on the Frame.
4. Align the Handlebar with its post near the top of the Console Mast so that
only one bolt hole is facing upward. Slide the handlebar onto the Mast and
attach it using three M8 x 15mm bolts and three M8 flat washers.