Stand alone system, Operator interfaces, Systems design technical guide 4 – Orion System Systems Design User Manual
Page 4: Overview, Modular system manager, System manager touch screen ii, Personal computer with prism ii software
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Stand Alone System
Systems Design Technical Guide
4
Operator Interfaces
Overview
The Stand Alone system is used when you have a single HVAC Unit
Controller. Programming and status monitoring are accomplished by
selecting and installing an operator interface. The selection of the
operator interface is related to the requirements of the job. Any one or
more of the operator interfaces can be used for system programming
and monitoring. Following is a list and block connection diagrams of
the operator interface options available along with their capabilities
and limitations. For detailed wiring and connection diagrams of the
Stand Alone system, see pages 19, 28 & 29.
Stand Alone System
Operator Interface Options
Modular Service Tool SD
The Modular Service Tool SD provides complete programming and
monitoring capabilities for the controller. The Service Tool connects
to the controller by means of a modular cable with DIN connectors. It
is normally used to program and service the unit and then is removed
by the service person upon completion of these tasks. The Service
Tool is not designed for permanent installation. Generally, the service
person would only connect it when servicing or reprogramming the
controller. For this reason, if continuous monitoring of the control-
ler is required, it is better to select a Modular System Manager or
an on site PC with Prism II software installed for programming and
monitoring. The Service Tool can be used in conjunction with the
other operator interfaces if desired.
MODULAR
SERVICE TOOL SD
HVAC CONTROLLER - TYP.
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR
Stand Alone with HVAC Unit
Controller Using the Modular Service Tool SD
Modular System Manager
The Modular System Manager provides programming and monitor-
ing of the controller in a package that is designed for permanent wall
mounting in the space or equipment room. It is housed in an off-white
plastic housing that is suitable for most decors. The Modular System
Manager is also provided with alarm and override LED indicators on
its faceplate. In order to use the LED indicator option with a Stand
Alone system, you will need to purchase and install a MiniLink PD
in addition to the Modular System Manager.
SYSTEM MANAGER
HVAC CONTROLLER - TYP.
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR
Stand Alone with HVAC Unit
Controller Using the Modular System Manager
System Manager Touch Screen II
The System Manager Touch Screen II (SMTS II) provides a direct
graphic-enhanced, menu-driven link to view the status and to adjust
the setpoints of any controller on the Orion Controls system. The
SMTS II utilizes a graphical touch screen menu system with easy
to understand menu trees and icons and noncryptic plain English
language messages. It is housed in an off-white plastic housing that
is suitable for most decors and that is designed for permanent wall
mounting in the space or equipment room.
Stand Alone with HVAC Unit Controller Using
the System Manager Touch Screen II
Personal Computer with Prism II Software
A computer interface can also be used in conjunction with the other
operator interfaces previously described or by itself. The PC used
can be a laptop or desktop computer. Orion Prism II software must
be installed on the PC. Orion Prism II Software is available free of
charge at our website, www.orioncontrols.com. In order to use an on
site or remote PC for programming and monitoring of the controller,
a CommLink 5 or USB-Link 2 must also be purchased and installed.
For remote computer connection via an intranet or Internet, you
would purchase and install the CommLink 5 with IP Module. Both
an on site and remote PC can be used together if desired.
HVAC CONTROLLER - TYP.
SYSTEM MANAGER
TOUCH SCREEN II
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR