Maintenance – Smithco Super Star 42-000-F (sn 6390 -Current) Parts & Service Manual User Manual

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Ser
vice

MAINTENANCE

Before servicing or making adjustments to machine, stop engine and remove key from ignition.

Use all procedures and parts prescribed by the manufacturer's. Read the engine manual.

LUBRICATION

Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Super Star has five grease
fittings. One is located on the shift idler arm, one on the rod end of the attachment lift cylinder , one on the foot
pedal , one on steering u-jint and one is located on the steering chain tensioner. Access to the steering chain
tensioner is available through the plugs located on hte right side of the nosecone.

AIR CLEANER ON ENGINE

1. Unhook clips on both sides of cover and remove cover.

2. Carefully slide pre-cleaner of cartridge. To service pre-cleaner, wash in liquid detergent and water.

Squeeze dry in clean cloth. Saturate in engine oil. Squeeze in clean absorbent cloth to remove excess
oil. Replace if very dirty or damaged.

3. Remove knob and plate. Carefully remove cartridge to prevent debris form entering carburetor. To

service cartridge, clean by tapping gently on flat surface. Do not oil cartridge. Replace if very dirty or
damaged.

Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do
not use pressurized air to clean cartridge. Pressurized air can damage cartridge.

4. Reinstall cartridge, plate and knob.

5. Reassemble pre-cleaner on cartridge.

6. Replace cover and reattach clips to body.

REMOTE AIR CLEANER

1. Unclip the two clips, remove the cover and pull out the element.

2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.

3. Clean out the inside of the body and cover.

4. Place the element into the body and put the cover back on.

TOWING

When it is necessary to move the Super Star without engine running, bypass valve built into hydrostatic pump
must be "open" by turning it counterclockwise. The valve is located on the right side of the pump. An "open"
valve allows fluid to pass through the wheels freely. When normal, driven, operation is desired, valve should be
"closed by turning it clockwise. Failure to "close" the valve with engine running means no power to wheels. The
machine can be moved for a short distance with the engine off, but we do not recommend this as a standard
procedure. When towing do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system
may be damaged. The tires may lock up if the machine is towed too fast. If this occurs, stop towing the ma-
chine. If the machine must be moved a considerable distance, transport it on a truck or trailer.

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