Polaris 2003 500 Classic - Manual

Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
500 Classic 2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4
Chaincase Oil Capacity (oz.) 11
DryWeight (Est.) 514
Fuel Tank capacity (Gallons) 11.8
Gearcase Oil Capacity (oz.) n/a
Height (in.) 49
Length (in.) 113
Oil Capacity (Quarts) 3.25
Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGE
Rider Capacity 1
Brake Type Hydraulic
Drive Clutch Center Distance 11.5"
Clutch Type P-85
Track Length (inches) 121
Track Width (inches) 15
Drive Chain Length 74
Reverse Transmission Electronic Reverse
Sprocket Ratio 22 40 :
Capacities and Dimensions
Engine Model Number S2319-5R44-PA5C
Alternator Output (watts) 280 w
Bore x Stroke (mm) 70.5 x 64
Displacement (cc) 500
Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 25° @ 2500
Ignition Type digital
Mikuni
Main Jet 410
Pilot Jet 45
Jet Needle / Clip Position 9DFH6-57 / 2
Needle Jet P8
Cutaway 1.5
Fuel Screw 3.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025
Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFP
Rear Type Edge
Front Track Shock Arvin IFP
Rear Track Shock Position Sen
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Wear Strips Coolers
440
#3
430
#2
410
#2
390
#2
380
#2
360
#1
420
#2
400
#2
390
#2
370
#2
350
#1
340
#1
390
#2
380
#2
360
#2
340
#1
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C -30° to -10°F
-34° to -23°C -10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
330
#1
310
#2
370
#2
350
#2
340
#1
320
#1
300
#1
290
#1
2400-3000
(8000-10000)
340
#2
330
#1
310
#1
300
#1
280
#1
260
#1
3000-3700
(10000-12000)
320
#1
300
#1
290
#1
270
#1
250
#1
240
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-54 Black / Green Green / Black R-12
roller
10 M5 Black / Green Green / Black R-12
roller
10 MB Black / Green Green / Black R-12
roller
10 MB Black / Green Green / Black R-12
roller
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
22-40 74P
HYVO
22-40 74P
HYVO
21-40 74P
HYVO
21-40 74P
HYVO
Chaincase
Gearing/Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3600
(9000-12000)
9917582 PN
Printed in the U.S.A.